BlueSafe

Tyre Fitting and Wheel Changing Light Vehicles SWMS

This SWMS covers light-vehicle tyre fitting and wheel changing from job review and vehicle preparation through tyre work, balancing, installation and final checks.

Activities covered include

  • Review the work order and assess tyre condition
  • Remove vehicle wheels and demount tyres
  • Install wheels, apply torque and complete final checks

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If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Tyre Fitting and Wheel Changing Light Vehicles SWMS
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This SWMS covers light-vehicle tyre fitting and wheel changing from job review and vehicle preparation through tyre work, balancing, installation and final checks. It supports planning for vehicle movement, tyre pressure, lifting, wheel handling, machinery and workshop traffic risks.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Review the work order and assess tyre condition
  • Prepare the work bay and manage access
  • Position and secure the vehicle
  • Inspect tyres, wheels, plant and tools
  • Loosen wheel nuts and raise the vehicle safely
  • Remove vehicle wheels and demount tyres
  • Fit tyres onto wheels and manage tyre direction
  • Inflate and seat tyres
  • Balance wheel assemblies
  • Install wheels, apply torque and complete final checks

Who is this for?

For contractors, workers, supervisors and businesses carrying out light-vehicle tyre fitting and wheel changing.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Review job and work order
  • Incorrect tyre specification
  • Unidentified tyre damage
  • Customer vehicle movement
  • Inadequate worker competency
  • Time pressure
Prepare work bay
  • Pedestrian struck by vehicle
  • Collision with workshop plant
  • Slips and trips
  • Poor lighting
  • Unauthorised entry
Position and secure vehicle
  • Vehicle roll-away
  • Vehicle collision
  • Crush from uncontrolled movement
  • Hot exhaust components
  • Battery or ignition activation
Inspect and diagnose tyres
  • Sharp debris
  • Pressurised tyre failure
  • Manual handling strain
  • Brake dust exposure
  • Damaged wheel components
Inspect plant and tools
  • Plant malfunction
  • Unexpected machine movement
  • Compressed-air hose failure
  • Electric shock
  • Hand-arm vibration
  • Flying fragments
Loosen wheel nuts
  • Vehicle fall
  • Wheel-nut ejection
  • Hand injury
  • Noise exposure
  • Hand-arm vibration
  • Incorrect socket use
Raise and support vehicle
  • Vehicle fall from hoist
  • Crush injury
  • Incorrect lifting point
  • Hoist mechanical failure
  • Falling wheel assembly
  • Unauthorised access beneath vehicle
Remove vehicle wheels
  • Wheel drop
  • Crush to feet
  • Musculoskeletal strain
  • Sharp wheel edges
  • Brake-component contact
  • Wheel roll-away
Demount tyre from wheel
  • Tyre bead release
  • Crush from tyre changer
  • Flying debris
  • Wheel damage
  • Entanglement
  • Noise exposure
Fit tyre onto wheel
  • Bead damage
  • Tyre burst during seating
  • Crush from rotating clamps
  • Incorrect tyre direction
  • Tyre-pressure sensor damage
  • Manual handling strain
Inflate and seat tyre
  • Tyre explosion
  • Wheel-rim fragmentation
  • Hose whip
  • Flying debris
  • Noise-induced hearing loss
  • Struck-by tyre assembly
Balance wheel assembly
  • Rotating wheel ejection
  • Entanglement
  • Flying wheel weights
  • Noise exposure
  • Manual handling strain
  • Incorrect balance result
Install wheels and torque
  • Wheel drop
  • Cross-threaded wheel nuts
  • Wheel detachment
  • Crush injury
  • Incorrect torque
  • Vehicle fall
Final checks and release
  • Vehicle roll-away
  • Incorrect tyre pressure
  • Wheel detachment
  • Workshop traffic collision
  • Slips and trips
  • Residual plant hazards

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Model WHS Act ss 19, 27, 28 and 29 — primary duty of care, officer due diligence, worker and other-person duties.
  • Model WHS Regulations rr 34–38 — identify hazards, manage risks, maintain controls and review controls.
  • Model WHS Regulations rr 39–44 — information, training, instruction and supervision.
  • Model WHS Regulations rr 60–61 — hazardous manual tasks and musculoskeletal-disorder risk controls.
  • Model WHS Regulations Part 4.1 — plant and structures, including plant inspection, guarding, maintenance and isolation.
  • Model WHS Regulations Part 4.3 — noise exposure standard of LAeq,8h 85 dB(A) and LC,peak 140 dB(C).
  • Model WHS Regulations Part 4.4 — hazardous chemicals, Safety Data Sheets and exposure controls.
  • Model Code of Practice: How to manage work health and safety risks (2024).
  • Model Code of Practice: Managing the risks of plant in the workplace (2024), including roll-away prevention and wheel-chock controls.
  • Model Code of Practice: Hazardous manual tasks.
  • Model Code of Practice: Managing noise and preventing hearing loss at work.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Automotive and Mechanical

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