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Tyre Fitting and Wheel Changing Light Vehicles Risk Assessment

This risk assessment covers tyre fitting and wheel changing for light vehicles, from work area setup through to refitment and emergency response.

Activities covered include

  • Set up the work area and receive vehicles
  • Inflate tyres and seat beads
  • Manage environmental conditions, fatigue and abnormal events

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If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Tyre Fitting and Wheel Changing Light Vehicles Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers tyre fitting and wheel changing for light vehicles, from work area setup through to refitment and emergency response. It supports planning and risk management by identifying hazards associated with vehicle support, wheel handling, tyre inflation, powered tools and workshop conditions.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Set up the work area and receive vehicles
  • Lift and support the vehicle
  • Loosen wheel nuts and remove wheels
  • Demount and mount tyres
  • Inflate tyres and seat beads
  • Use compressed air and powered tools
  • Refit wheels, tighten and lower the vehicle
  • Manage substances, dust and contamination
  • Manage environmental conditions, fatigue and abnormal events

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out tyre fitting and wheel changing for light vehicles.

Activities & Hazards Covered

Activity Potential Hazards
Work area setup and vehicle receipt
  • Vehicle movement or roll-away on arrival
  • Pedestrian interaction with moving vehicles
  • Poor lighting, clutter or slippery floors
  • Unauthorised persons entering the work area
Vehicle lifting and support
  • Vehicle falling from jack, hoist or support equipment
  • Incorrect lift points or unstable support
  • Failure of poorly maintained lifting equipment
  • Crush injuries to hands, feet or body
Wheel nut loosening and wheel removal
  • Muscle strain from forceful loosening or awkward postures
  • Hand injuries from slipping tools
  • Dropped wheel or tyre causing foot injuries
  • Pinch points when removing wheels from hubs
Tyre demounting and mounting
  • Entanglement or trapping in tyre changing plant
  • Cuts from damaged rims, tools or tyre wires
  • Unexpected movement of components under tension
  • Manual handling strain during positioning of wheel assemblies
Tyre inflation and seating beads
  • Tyre or rim failure causing explosive release of energy
  • Flying debris during inflation
  • Hose whip or sudden air release
  • Hearing damage from compressed air noise
Use of compressed air and powered tools
  • Eye injuries from airborne particles
  • Noise exposure from compressors and impact tools
  • Hose trip hazards or hose whip
  • Tool failure, vibration or loss of control
Refitment, tightening and lowering vehicle
  • Incorrect wheel fitment or incompatible parts
  • Wheel detachment from incorrect tightening
  • Crush or pinch injuries while lowering
  • Vehicle instability during final positioning
Hazardous substances, dust and contamination
  • Skin or eye contact with lubricants, cleaners or sealants
  • Inhalation of dusts or mists
  • Potential exposure to asbestos-containing brake dust on older vehicles
  • Poor housekeeping leading to contamination spread
Environmental conditions, fatigue and emergency response
  • Heat stress in workshop or outdoor conditions
  • Reduced concentration from fatigue or high workload
  • Delayed response to injury, fire or equipment failure
  • Poor communication during abnormal events

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing the risk of fatigue at work — Provide sufficient breaks while at work; p. 30.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant hazard identification — Traffic movements in the workplace; p. 17.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: How to manage and control asbestos in the workplace — 2.1. What is involved in managing risks?; p. 12.
  • Model guidance: Model Code of Practice: Managing noise and preventing hearing loss at work — 5. Controlling the risks; p. 29.
  • Model guidance: Model Code of Practice: Managing risks of hazardous chemicals in the workplace — 2.2 Safety Data Sheets (SDS); p. 16.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Automotive and Mechanical

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