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Heavy Vehicle and Truck Tyre Fitting and Inflation Risk Assessment

This risk assessment covers heavy vehicle and truck tyre fitting and inflation activities from work-area setup through refitment and emergency response.

Activities covered include

  • Assessing the tyre work area, access and job conditions
  • Fitting and assembling tyres and components
  • Responding to incidents and releasing the work area

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Heavy Vehicle and Truck Tyre Fitting and Inflation Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers heavy vehicle and truck tyre fitting and inflation activities from work-area setup through refitment and emergency response. It supports identifying hazards and managing risks associated with vehicle stability, wheel handling, tyre components and inflation.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Assessing the tyre work area, access and job conditions
  • Immobilising and isolating the vehicle before work
  • Lifting, jacking and supporting the vehicle
  • Removing and handling wheel and tyre assemblies
  • Inspecting tyres, rims and wheel components for damage
  • Fitting and assembling tyres and components
  • Inflating tyres while managing pressure and trajectory hazards
  • Refitting wheels, tightening components and lowering the vehicle
  • Using pneumatic, electrical and workshop equipment safely
  • Responding to incidents and releasing the work area

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out heavy vehicle and truck tyre fitting and inflation activities.

Activities & Hazards Covered

Activity Potential Hazards
Work area setup and job assessment
  • Vehicle movement in workshop, yard or roadside area
  • Unstable or uneven ground affecting jacks, stands and workers
  • Poor lighting, weather, noise or limited access
  • Unauthorised persons entering the tyre work area
  • Unidentified tyre, rim or inflation system defects
Vehicle immobilisation and isolation
  • Roll-away of truck, trailer or plant
  • Unexpected movement during jacking or wheel removal
  • Stored energy from suspension systems or associated plant
  • Workers struck or crushed by moving vehicle components
Lifting, jacking and supporting the vehicle
  • Failure of jack or lifting equipment
  • Vehicle collapse due to poor support or ground failure
  • Crushing injuries to hands, feet or body
  • Pinch points when positioning lifting equipment
Wheel and tyre removal and handling
  • Musculoskeletal injury from heavy, bulky or awkward wheel assemblies
  • Hands or feet caught between wheel, hub and ground
  • Strains from repetitive use of tools and awkward postures
  • Dropped wheel causing crush injuries
Inspection of tyre, rim and wheel components
  • Explosion or separation of damaged multi-piece or mismatched rim components
  • Cuts from sharp edges, wires or damaged metal
  • Exposure to hidden defects such as cracks, corrosion, distortion or failed repairs
  • Refitting unsafe tyres or components
Tyre fitting and assembly
  • Stored energy release during bead seating or component assembly
  • Pinch and strike injuries from tyre tools and moving parts
  • Incorrect assembly causing later failure in service
  • Slips or overexertion while manoeuvring large tyres
Tyre inflation
  • Tyre or rim explosion from over-inflation, component failure or incorrect assembly
  • High-pressure air release causing blast, flying parts or hearing injury
  • Workers positioned in the trajectory zone during inflation
  • Whip hazards from damaged hoses or fittings
Refitment, tightening and lowering
  • Wheel detachment from incorrect fitment or torque
  • Crush injuries while aligning and seating the wheel
  • Vehicle instability during lowering
  • Tool recoil or hand injury during tightening
Use of pneumatic, electrical and workshop equipment
  • Electric shock from damaged leads or equipment
  • Injury from impact wrenches, hoses, rotating parts or vibration
  • Noise exposure
  • Trips from leads and air lines
Emergency response and release of area
  • Delayed response to tyre explosion, crush injury or sudden medical event
  • Uncontrolled access to an unsafe assembly after an incident
  • Slips, trips or secondary incidents from poor cleanup

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant hazard identification — Traffic movements in the workplace; p. 17.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 1.2 Managing risks associated with the work environment and facilities; p. 12.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Managing noise and preventing hearing loss at work — 5. Controlling the risks; p. 29.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Transport and LogisticsWarehousing and DistributionFarming and AgricultureAutomotive and MechanicalMining and Resources

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