BlueSafe

Heavy Vehicle and Truck Tyre Fitting and Inflation SWMS

This SWMS covers tyre assessment, vehicle securing, wheel removal, tyre fitting, inflation, roadside work and incident response.

Activities covered include

  • Review the job and tyre information
  • Dismount, inspect and fit tyre and rim components
  • Carry out roadside service, clean-up, vehicle release and incident response

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If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Heavy Vehicle and Truck Tyre Fitting and Inflation SWMS
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This SWMS covers tyre assessment, vehicle securing, wheel removal, tyre fitting, inflation, roadside work and incident response. It supports planning and managing risks from stored pressure, wheel and rim components, vehicle movement, lifting, manual handling and passing traffic.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Review the job and tyre information
  • Establish and control the tyre work area
  • Secure vehicles or machinery before work
  • Lift and support axles
  • Deflate tyres and remove wheel assemblies
  • Dismount, inspect and fit tyre and rim components
  • Inflate tyres using a restraint
  • Install wheels and complete torque work
  • Service bus tyre assemblies and heavy machinery tyres
  • Carry out roadside service, clean-up, vehicle release and incident response

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out heavy vehicle and truck tyre fitting and inflation activities.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Review job and tyre data
  • Incorrect tyre specification
  • Unplanned tyre failure
  • Inadequate worker competency
  • Time pressure
Establish work area
  • Vehicle movement
  • Pedestrian strike
  • Unauthorised entry
  • Slips and trips
Secure vehicle or machinery
  • Vehicle roll-away
  • Crush from settling
  • Stored hydraulic energy
  • Unexpected plant movement
Lift and support axle
  • Jack failure
  • Vehicle collapse
  • Crush injury
  • Unstable ground
  • Manual handling strain
Deflate tyre safely
  • Stored tyre pressure
  • Projectile valve components
  • Rim component ejection
  • Noise exposure
Remove wheel assembly
  • Wheel drop
  • Crush injury
  • Flying wheel nuts
  • Musculoskeletal strain
  • Hand injuries
Dismount and inspect components
  • Lock-ring ejection
  • Tyre bead release
  • Sharp wire cords
  • Damaged rim failure
  • Chemical exposure
Fit tyre and rim
  • Component mismatch
  • Pinch points
  • Manual handling strain
  • Tyre bead damage
  • Slippery lubricant
Inflate tyre in restraint
  • Tyre explosion
  • Rim component ejection
  • Hose whip
  • Excessive pressure
  • Hearing damage
Install wheel and torque
  • Wheel drop
  • Cross-threaded nuts
  • Wheel separation
  • Crush injury
  • Incorrect torque
Service bus tyre assemblies
  • Passenger exposure
  • Wheel separation
  • Incorrect dual-wheel fitment
  • Vehicle movement
Service heavy machinery tyres
  • Machine instability
  • Large tyre explosion
  • Falling attachments
  • Limited visibility
  • Tyre-handler collision
Complete roadside tyre service
  • Passing traffic
  • Poor visibility
  • Uneven ground
  • Vehicle strike
  • Public exposure
Clean up and release vehicle
  • Leftover tools
  • Slip hazards
  • Incorrect tyre pressure
  • Wheel failure after service
  • Waste tyre handling
Respond to tyre incident
  • Explosion aftermath
  • Serious injury
  • Secondary vehicle movement
  • Uncontrolled exclusion area

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations.
  • Safe Work Australia Model Code of Practice: How to manage work health and safety risks (2024), as adopted or applied in the relevant jurisdiction.
  • Safe Work Australia Model Code of Practice: Managing risks of plant in the workplace, as adopted or applied in the relevant jurisdiction.
  • Safe Work Australia Model Code of Practice: Hazardous manual tasks, as adopted or applied in the relevant jurisdiction.
  • Safe Work Australia Model Code of Practice: Managing noise and preventing hearing loss at work, as adopted or applied in the relevant jurisdiction.
  • Safe Work Australia Model Code of Practice: Managing electrical risks in the workplace, as adopted or applied in the relevant jurisdiction.
  • Safe Work Australia Model Code of Practice: Managing risks of hazardous chemicals in the workplace, as adopted or applied in the relevant jurisdiction.
  • AS 4457.1 Earth-moving machinery—Off-the-road wheels, rims and tyres—Maintenance and repair—Wheel assemblies and rim components.
  • AS/NZS 2210.3 Personal protective equipment—Safety footwear.
  • AS/NZS 1270 Acoustics—Hearing protectors.
  • AS/NZS 1337.1 Personal eye-protection—Eye and face protectors for occupational applications.
  • AS/NZS 1716 Respiratory protective devices, where respiratory protection is identified by the SDS or risk assessment.
  • AS/NZS 4602.1 High visibility safety garments.
  • Relevant tyre, wheel, rim, vehicle and machinery manufacturer instructions and technical service bulletins.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Transport and LogisticsWarehousing and DistributionFarming and AgricultureAutomotive and MechanicalMining and Resources

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