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Steel Fixing Reinforcement and Post-Tensioning Risk Assessment

This risk assessment covers steel fixing, reinforcement and post-tensioning activities, from planning and material movement through to placement, stressing, inspection and concrete-pour interfaces.

Activities covered include

  • Plan work sequencing, site readiness, access and exclusion areas
  • Work around formwork, temporary supports and structural interfaces
  • Coordinate inspections, concrete placement interfaces and emergency response

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Steel Fixing Reinforcement and Post-Tensioning Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers steel fixing, reinforcement and post-tensioning activities, from planning and material movement through to placement, stressing, inspection and concrete-pour interfaces. It supports planning and risk management by identifying hazards from stored energy, manual tasks, protruding steel, temporary supports, plant, services and changing site conditions.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Plan work sequencing, site readiness, access and exclusion areas
  • Deliver, unload and move reinforcement and associated gear
  • Manually handle bars, mesh, coils, anchors, tools and tie wire
  • Cut, bend and fabricate reinforcement
  • Place and fix reinforcement in slabs, walls, columns and beams
  • Work around formwork, temporary supports and structural interfaces
  • Handle post-tensioning materials, tendons and stressing equipment
  • Work around plant, craneage and suspended loads
  • Manage electrical, environmental and adjacent service hazards
  • Coordinate inspections, concrete placement interfaces and emergency response

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out steel fixing, reinforcement and post-tensioning activities.

Activities & Hazards Covered

Activity Potential Hazards
Planning, coordination and site readiness
  • Unclear work scope or sequencing causing conflicting activities
  • Unidentified post-tensioned elements or stored energy hazards
  • Poor access, blocked work areas or unsuitable ground conditions
  • Workers not aware of site-specific hazards, emergency arrangements or exclusion zones
Delivery, unloading and movement of reinforcement and gear
  • Struck-by incidents from moving trucks, forklifts, cranes or suspended loads
  • Load shift during unloading or movement of reo bundles, mesh, bars, anchors or ducts
  • Pinch points and crush injuries during landing and stacking
  • Public or worker exposure to vehicle movements
Manual handling of bars, mesh, coils, anchors and tools
  • Musculoskeletal injury from lifting, carrying, dragging or repetitive tying work
  • Cuts, punctures and hand injuries from sharp edges and tie wire
  • Awkward postures, sustained bending, kneeling and reaching
  • Fatigue from repetitive or physically demanding work
Cutting, bending and fabrication activities
  • Entanglement, cuts or amputation from rebar cutters, benders or powered tools
  • Flying particles, swarf and eye injuries
  • Noise and vibration exposure
  • Electric shock from damaged leads or electrically unsafe equipment
Placement and fixing of reinforcement in slabs, walls, columns and beams
  • Falls from edges, penetrations, decks, voids or incomplete work platforms
  • Trips on loose steel, tie wire, chairs, spacers or uneven surfaces
  • Impalement or laceration from protruding bars and starter bars
  • Collapse or movement of inadequately supported reinforcement cages
Work around formwork, temporary supports and structural interfaces
  • Failure or movement of formwork, shutters, braces or temporary supports
  • Unexpected structural instability while fixing reinforcement or installing tendons
  • Falling objects from upper levels or adjacent work fronts
  • Restricted access during concurrent work
Post-tensioning materials, tendons and stressing equipment
  • Stored energy release from tendons, anchors, wedges, jacks or couplers
  • Struck-by or projectile hazards during stressing operations
  • Pinch points during handling of strands, ducts and anchor hardware
  • Failure of damaged, incompatible or poorly maintained stressing gear
Plant, craneage and suspended load interactions
  • Collision with cranes, EWPs, telehandlers or mobile plant
  • Dropped loads during lifting of reo cages, mesh, coils or post-tensioning components
  • Workers struck by slewing plant or moving booms
  • Unplanned movement due to poor ground conditions or set-up
Electrical, environmental and adjacent service hazards
  • Contact with overhead or nearby electrical services using long steel lengths, plant or conductive tools
  • Trips, slips and electric shock from wet areas, leads and damaged equipment
  • Heat stress, dehydration and reduced concentration in hot conditions
  • Poor lighting or ventilation affecting safe work
Inspection, concrete pour interface and emergency response
  • Workers entering incomplete or crowded areas during inspections or pre-pour activities
  • Movement of reinforcement, tendons or embedded items during concrete placement
  • Injury escalation due to delayed rescue, first aid or emergency communication
  • Workers exposed to changed conditions after corrections or rework

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant used to lift or suspend persons or things; p. 17.
  • Model guidance: Model Code of Practice: Managing the risk of falls at workplaces — 3.2 Identifying the hazards; p. 16.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Managing the risk of fatigue at work — Provide sufficient breaks while at work; p. 30.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: Managing noise and preventing hearing loss at work — 5. Controlling the risks; p. 29.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 5. Step 4 — How to review controls; p. 27.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Building and ConstructionCivil Construction and EarthworksConcrete and Formwork

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