BlueSafe

Steel Fixing Reinforcement and Post-Tensioning SWMS

This SWMS covers steel fixing, reinforcement and post-tensioning activities from planning and material handling through to tendon stressing, grouting and handover.

Activities covered include

  • Review design information and plan the work
  • Fix reinforcing bars and reinforcement cages
  • Inspect, clean and hand over the work area

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Steel Fixing Reinforcement and Post-Tensioning SWMS
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This SWMS covers steel fixing, reinforcement and post-tensioning activities from planning and material handling through to tendon stressing, grouting and handover. It supports planning and risk management for reinforcement, tendons, stored energy, anchoring, hydraulic equipment and exposed steel.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Review design information and plan the work
  • Set up and control the work area
  • Receive, unload and store steel and tendons
  • Position plant, tools and equipment
  • Install footing trench mesh and steel mesh
  • Fix reinforcing bars and reinforcement cages
  • Install ducts, tendons, anchoring rods and ends
  • Prepare concrete and work areas for stressing
  • Stress tendons and strands
  • Cut tails and grout ducts
  • Inspect, clean and hand over the work area

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out steel fixing, reinforcement and post-tensioning activities.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Review design and plan work
  • Incorrect reinforcement placement
  • Uncontrolled stressing sequence
  • Stored tendon energy
  • Design change not communicated
  • Worker fatigue
Set up work area
  • Unauthorised entry
  • Plant interaction
  • Slips and trips
  • Fall from slab edge
  • Unprotected starter bars
Receive and unload steel
  • Crush from swinging load
  • Load shift from Ute or truck
  • Dropped reinforcement bundle
  • Plant strike
  • Sharp steel edges
Store steel and tendons
  • Bundle roll-over
  • Tendon coil spring-back
  • Material collapse
  • Manual handling strain
  • Trip hazards
Position plant and tools
  • Plant collision
  • Electric shock
  • Entanglement in cutter
  • Hydraulic hose failure
  • Noise exposure
Install footing trench mesh
  • Trench collapse
  • Mesh cuts
  • Manual handling strain
  • Fall into footing
  • Impaled worker on bars
Lay and fix steel mesh
  • Mesh recoil
  • Lacerations from wire ends
  • Musculoskeletal strain
  • Slip on reinforcement
  • Fall through penetrations
Fix bars and reinforcement cages
  • Exposed rebar impalement
  • Crush from cage movement
  • Bar spring-back
  • Cuts from tie wire
  • Working at heights
Install ducts and tendons
  • Tendon coil spring-back
  • Crush at anchorages
  • Cuts from strand ends
  • Incorrect tendon profile
  • Manual handling strain
Install anchoring rods and ends
  • Crush at anchorage
  • Incorrect anchorage assembly
  • Falling objects
  • Sharp tendon ends
  • Anchor failure during stressing
Prepare concrete for stressing
  • Premature stressing
  • Concrete breakout
  • Stored energy release
  • Unauthorised access
  • Hydraulic equipment failure
Stress tendons and strands
  • Tendon rupture
  • Jack ejection
  • Hydraulic injection injury
  • Flying wedges
  • Concrete spalling
  • Stored energy release
Cut tails and grout ducts
  • Flying strand offcuts
  • Grinding sparks
  • Cement dust
  • Chemical burns
  • Pressurised grout release
Inspect, clean and hand over
  • Unprotected projections
  • Trips from offcuts
  • Plant interaction
  • Unverified structural work
  • Waste handling cuts

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations: apply the local duties for PCBUs, officers, workers, consultation, risk management, construction work, plant, hazardous manual tasks, falls, electrical safety and high risk construction work.
  • Model Code of Practice: How to Manage Work Health and Safety Risks (2024) — identify hazards, eliminate risks where reasonably practicable, apply the hierarchy of controls and review controls.
  • Model Code of Practice: Managing the Risk of Falls at Work / relevant jurisdictional falls guidance — use safe systems for fall risks and prepare a SWMS for applicable high risk construction work.
  • Model Code of Practice: Managing Electrical Risks in the Workplace — construction electrical installations to AS/NZS 3012; use tested RCD protection and licensed electrical workers for electrical work.
  • Model Code of Practice: Managing Risks of Plant in the Workplace; Model Code of Practice: Hazardous Manual Tasks; Model Code of Practice: Construction Work.
  • AS 3600 Concrete structures; AS 1314 Prestressing anchorages; AS/NZS 1418 series Cranes, hoists and winches; AS 2550 series Cranes—Safe use; AS/NZS 3012 Electrical installations—Construction and demolition sites.
  • AS/NZS 1576 series Scaffolding; AS 1657 Fixed platforms, walkways, stairways and ladders; AS/NZS 1891 series Industrial fall-arrest systems and devices; AS/NZS 5532 Manufacturing requirements for single-point anchor devices.
  • AS/NZS 1337.1 Eye and face protection; AS/NZS 1801 Occupational protective helmets; AS/NZS 2210.3 Safety footwear; AS/NZS 2161 Protective gloves; AS/NZS 1270 Hearing protectors; AS/NZS 4602.1 High-visibility safety garments.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Building and ConstructionCivil Construction and EarthworksConcrete and Formwork

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