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Post-Tensioning (Monostrand) Risk Assessment

This risk assessment covers monostrand post-tensioning activities, including planning, material handling, tendon installation, stressing, cutting, grouting and close-out.

Activities covered include

  • Reviewing planning information and stressing requirements
  • Managing stressing operations and exclusion zones
  • Responding to incidents, inspecting the work and completing close-out

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Post-Tensioning (Monostrand) Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers monostrand post-tensioning activities, including planning, material handling, tendon installation, stressing, cutting, grouting and close-out. It supports planning the work, identifying hazards involving stored energy, plant, pressure systems, falls and interactions with others, and managing related risks.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Reviewing planning information and stressing requirements
  • Setting up access, work areas and housekeeping arrangements
  • Receiving, handling and storing strands, anchors and equipment
  • Checking hydraulic, plant and electrical equipment
  • Installing and threading tendons
  • Managing stressing operations and exclusion zones
  • Cutting strand tails and managing residual energy
  • Grouting and managing chemicals and pressure systems
  • Coordinating work with other workers, plant and nearby areas
  • Responding to incidents, inspecting the work and completing close-out

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out monostrand post-tensioning activities.

Activities & Hazards Covered

Activity Potential Hazards
Planning and design review
  • Incorrect tendon layout or stressing sequence
  • Unidentified stored energy in strands and anchors
  • Work starting without current drawings, supplier information or engineering limits
  • Conflicting trades entering the work area
Access, work area set-up and housekeeping
  • Slips, trips and falls on hoses, strands, grout lines, tools or debris
  • Falls from edges, openings or incomplete work platforms
  • Unauthorised access into the stressing area
  • Poor lighting or restricted access during emergency egress
Delivery, handling and storage of strand, anchors and equipment
  • Struck by moving plant or suspended loads
  • Uncontrolled movement of coils, reels or heavy equipment
  • Musculoskeletal strain from manual handling
  • Crush injuries during unloading or placement
Plant, hydraulic and electrical equipment checks
  • Hydraulic hose failure or fluid injection
  • Unexpected plant movement or stored pressure release
  • Electric shock from damaged leads or untested equipment
  • Faulty gauges or jacks giving incorrect stressing loads
Tendon installation and threading
  • Cuts, punctures and eye injuries from wire or strand ends
  • Stored energy release from kinked, damaged or snagged strand
  • Hands caught at anchors, wedges or guide points
  • Poor body position while feeding or aligning strand
Stressing operations and exclusion zones
  • Sudden release of stored energy from strand, wedges, anchorages or concrete breakout
  • Struck by flying steel, broken components or whipping hoses
  • Structural instability or over-stressing
  • Workers entering the line of fire
Cutting tails, trimming and release of residual energy
  • Projectile strand tails
  • Unexpected movement at wedges or anchors
  • Burns, sparks or hot surfaces if thermal cutting is used where approved
  • Cuts from sharp offcuts and flying fragments
Grouting, chemicals and pressure systems
  • Exposure to cementitious grout, dust or admixtures
  • Skin and eye burns from wet grout
  • Hose rupture or blow-out under pressure
  • Blocked lines or uncontrolled discharge
Coordination with other trades, plant and public interfaces
  • People entering active stressing or cutting areas
  • Vehicle or plant interaction with workers, hoses and equipment
  • Dropped objects affecting lower levels or adjoining areas
  • Miscommunication between crews working at the same time
Emergency response, inspection and close-out
  • Delayed response to strand failure, crush injury, injection injury or eye injury
  • Re-entry to an unsafe area after an incident
  • Defects left unidentified after stressing or cutting
  • Residual materials and equipment causing later hazards

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 1.2 Managing risks associated with the work environment and facilities; p. 12.
  • Model guidance: Model Code of Practice: Construction work — 6.2 Workplace specific induction training; p. 41.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Assessing plant risks — work practices and procedures; p. 20.
  • Model guidance: Model Code of Practice: Managing the risk of falls at workplaces — 3.2 Identifying the hazards; p. 16.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Building and ConstructionCivil Construction and EarthworksConcrete and Formwork

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