BlueSafe
Vehicle Recycling SWMS

Vehicle Recycling SWMS

  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content – Ready to Deploy Immediately
  • Customisable – Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Vehicle Recycling SWMS

Product Overview

This Vehicle Recycling Safe Work Method Statement (SWMS) is designed to control risks associated with dismantling and processing end-of-life vehicles, helping your business maintain strong WHS compliance on site. It is a comprehensive document covering all key stages of vehicle recycling operations, from depollution and parts removal through to interior stripping and material handling.

Activities & Specific Tasks Covered

This document includes specific risk controls for:

  • Safe depollution of end-of-life vehicles (ELVs), including draining fuels, oils, coolants and other hazardous fluids
  • Isolation and removal of vehicle batteries, including handling and storage of lead-acid and other battery types
  • Removal of car parts such as engines, gearboxes, axles and suspension components using appropriate lifting and support equipment
  • Stripping vehicle interiors including seats, trims, carpets and headlinings while managing dust, sharp edges and manual handling risks
  • Safe removal and handling of airbags, pretensioners and other pyrotechnic safety devices to prevent accidental deployment
  • Management of hazardous substances including oils, brake fluid, coolant, refrigerant gases and contaminated rags or absorbents
  • Use of vehicle hoists, jacks, stands and lifting equipment to securely support vehicles during dismantling
  • Cutting, grinding and separation of metal components with controls for sparks, noise, vibration and flying particles
  • Segregation, labelling and storage of recyclable materials (metals, plastics, glass, tyres) and regulated waste streams
  • Traffic management and movement of vehicles, forklifts and mobile plant within the recycling yard
  • Housekeeping, spill response and environmental controls to minimise contamination of soil, stormwater and surrounding areas
  • Use of personal protective equipment (PPE) including eye, hand, respiratory and hearing protection suitable for recycling activities

Who is this for?

This SWMS is designed for vehicle recyclers, automotive dismantlers, scrap metal yards, waste and resource recovery facilities, and site supervisors overseeing vehicle recycling operations.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Site induction and planning
  • • Unauthorised access to yard
  • • Poor traffic segregation
  • • Unclear emergency procedures
  • • Untrained personnel use of plant
Receiving and parking ELVs
  • • Unplanned vehicle movement
  • • Collision with mobile plant
  • • Crush injury between vehicles
  • • Slip and trip on uneven surfaces
Vehicle identification and inspection
  • • Incorrect vehicle identification
  • • Hidden sharp metal edges
  • • Residual battery charge
  • • Asbestos containing materials
Depolluting ELVs
  • • Flammable fuel vapours
  • • Pressurised fuel systems
  • • Toxic coolant and oil exposure
  • • Environmental contamination from spills
  • • Inhalation of refrigerant gases
Battery and electrical removal
  • • Electric shock from batteries
  • • Arc flash from short circuits
  • • Chemical burns from acid
  • • Manual handling strain
Fuel tank and LPG removal
  • • Fuel vapour ignition
  • • Explosion of LPG cylinders
  • • Hot work near flammable residues
  • • Crush injury from falling tanks
Removing car parts
  • • Falling components from height
  • • Pinch points in suspension
  • • Sharp metal and broken glass
  • • Use of power tools on bodywork
Stripping vehicle interiors
  • • Airbag inadvertent deployment
  • • Exposure to dust and mould
  • • Needle stick from hidden sharps
  • • Manual handling of seats and trims
Removing suspension and driveline
  • • Suspension spring release
  • • Falling engines and gearboxes
  • • Crush injury under raised vehicles
  • • Oil and grease on floors
Body shell processing and cutting
  • • Hot work fire ignition
  • • Flying sparks and metal fragments
  • • Noise from cutting and crushing
  • • Fume inhalation from coatings
Use of mobile plant and loaders
  • • Vehicle and pedestrian collision
  • • Tipping of loaders with car shells
  • • Falling loads from forks or grabs
  • • Reversing visibility limitations
Storage and dispatch of parts and scrap
  • • Stack collapse of parts
  • • Trips around poorly stored items
  • • Manual handling injuries
  • • Struck-by during loading trucks
Housekeeping and waste management
  • • Slips on oil and debris
  • • Trip hazards from offcuts
  • • Uncontrolled scrap piles
  • • Unlabelled hazardous waste
PPE, training and review
  • • Inadequate personal protection
  • • Lack of task-specific training
  • • Unreported incidents and near misses
  • • Outdated SWMS controls

Need to add specific site requirements?

Don't worry if a specific job step isn't listed above. Once you purchase, simply log in to your Client Portal and add your own custom job steps at no extra cost. We take care of the hard work—creating the hazards and control measures for free—to ensure your document is compliant within minutes.

Legislation & References

This document was researched and developed to align with:

  • Safe Work Australia – Managing Risks of Hazardous Chemicals in the Workplace Code of Practice: Guidance on safe handling, storage and disposal of fuels, oils, coolants and other vehicle-related chemicals
  • Safe Work Australia – Managing Noise and Preventing Hearing Loss at Work Code of Practice: Controls for noise from cutting, grinding and dismantling equipment
  • Safe Work Australia – Hazardous Manual Tasks Code of Practice: Risk management for lifting, carrying and handling vehicle parts and components
  • Safe Work Australia – Managing the Risks of Plant in the Workplace Code of Practice: Safe use of hoists, jacks, lifting gear and mobile plant in recycling yards
  • Safe Work Australia – How to Manage Work Health and Safety Risks Code of Practice: Framework for identifying, assessing and controlling WHS risks in vehicle recycling operations
  • AS/NZS 4024 Safety of Machinery (series): Principles for guarding and safe use of machinery used for cutting, crushing and processing vehicles
  • AS 1940 The Storage and Handling of Flammable and Combustible Liquids: Requirements for safe storage and handling of drained fuels and other flammable liquids
  • Work Health and Safety Act 2011
  • Work Health and Safety Regulations 2017

Standard SWMS Features (Click to Expand)
  • Operational guidelines, with a step-by-step approach to safe work
  • Possible hazards that may be encountered
  • Step-by-step safety procedures to follow
  • Before work starts – Guidelines and Checks
  • Safety measures and guides
  • Operational Safety Checks
  • Before and After Risk Ratings
  • Risk Assessment Matrix
  • High Risk Work Involved
  • Emergency Evacuation Procedure
  • Plant and Equipment
  • Qualifications and Permits
  • Specific Personal Protective Equipment (PPE)
  • Company Personnel Sign-off form

$96.8

Safe Work Australia Aligned