Shipping Container Handling and Twist Lock Operations Risk Assessment

Product Overview

This risk assessment covers shipping container handling and twist lock operations, including planning, traffic control, access, inspections, lifting and incident response. It supports planning and risk management for crush zones, suspended loads, equipment condition, communication and changing environmental conditions.

Activities & Risks Covered

This assessment addresses activities and risks including:

• Complete pre-start checks for task conditions, container details, site hazards, roles and exclusion zones
• Set up and manage traffic movement around loading, unloading and marshalling areas
• Access trailers, container tops, vessels and work positions while managing falls and poor footing
• Inspect twist locks, spreaders and lifting gear before fitting, adjustment or use
• Release and fit twist locks while managing pinch points, container movement and manual handling
• Control lifting, landing and suspended container movements
• Coordinate signals, radio contact and roles between workers, operators, drivers and spotters
• Manage wind, rain, glare, lighting, temperature, fatigue and overhead-service risks
• Store removed twist locks, dunnage and gear to keep walkways and work areas clear
• Prepare for crush, fall, struck-by and dropped-load incidents and secure the area after stoppage

Who is this for?

Suitable for contractors, workers, supervisors and businesses involved in shipping container handling and twist lock operations.

Activities & Hazards Covered

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

• Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
• Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
• Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant used to lift or suspend persons or things; p. 17.
• Model guidance: Model Code of Practice: How to manage work health and safety risks — 5. Step 4 — How to review controls; p. 27.
• Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
• Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
• Model guidance: Model Code of Practice: Managing the risk of fatigue at work — Provide sufficient breaks while at work; p. 30.

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Standard Risk Assessment Features (Click to Expand)

• Activity-specific hazard identification and control measures
• Initial and residual risk ratings
• Assigned responsible persons for each activity
• Risk matrix and assessment classification
• Review, monitoring and sign-off fields
• Site-specific customisation before use