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Plumbing Pipe Work and Pipefitting Risk Assessment

This risk assessment covers pipe work and pipefitting activities, from planning and material handling through installation, hot work, testing and clean-up.

Activities covered include

  • Plan site access, identify services and coordinate work with others
  • Carry out hot work, brazing, soldering and other heat-producing activities
  • Pressure test, flush, commission and clean up pipework

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Plumbing Pipe Work and Pipefitting Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers pipe work and pipefitting activities, from planning and material handling through installation, hot work, testing and clean-up. It supports planning by identifying service, handling, tool, electrical, height, excavation, confined-space and pressure hazards for risk management.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Plan site access, identify services and coordinate work with others
  • Deliver, unload and store pipes, fittings and equipment
  • Handle, position, support and join pipework
  • Cut, drill, grind and thread pipe
  • Work near electrical services, wet areas and temporary power
  • Carry out hot work, brazing, soldering and other heat-producing activities
  • Access roof spaces, ceilings and elevated work areas
  • Install pipework in trenches, excavations and underground areas
  • Work in pits, risers and poorly ventilated spaces
  • Pressure test, flush, commission and clean up pipework

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out pipe work and pipefitting activities.

Activities & Hazards Covered

Activity Potential Hazards
Planning, site access and service identification
  • Unidentified underground or concealed services including electricity, gas, water and communications
  • Unauthorised access to the work area by workers, occupants or the public
  • Poor access, restricted egress, uneven surfaces and changing site conditions
  • Inadequate coordination with other trades creating interference, struck-by and line-of-fire risks
Delivering, unloading and storing pipes, fittings and equipment
  • Crush injuries from shifting loads, dropped materials or unstable stacks
  • Strains and sprains from lifting long, heavy or awkward pipe lengths, cylinders and tools
  • Vehicle and mobile plant interaction during deliveries
  • Trips and restricted access caused by poor storage layout
Manual handling and positioning of pipework
  • Musculoskeletal injury from repetitive lifting, carrying, holding and overhead work
  • Pinch points and hand injuries while aligning, supporting or joining pipe sections
  • Awkward postures in ceiling spaces, risers, plant rooms or under-floor areas
  • Vibration and fatigue from prolonged use of hand-held tools
Cutting, drilling, grinding and threading pipe
  • Cuts, amputations or entanglement from powered tools and rotating parts
  • Flying particles, swarf and broken discs causing eye or face injuries
  • Noise, dust and metal fumes
  • Fire from sparks contacting combustible materials
Working near energised electrical services and wet areas
  • Electric shock or electrocution from concealed cables, damaged leads or contact with live equipment
  • Increased electrical risk from wet conditions, conductive pipework and metal tools
  • Unexpected re-energisation during repair, testing or replacement work
  • Trips or damage from poorly routed extension leads and temporary power
Hot work, brazing, soldering and heat-producing activities
  • Burns from flames, hot surfaces, molten metal and heated pipework
  • Fire or explosion from ignition of flammable materials, gases or vapours
  • Exposure to welding, brazing or soldering fumes
  • Cylinder leaks, poor storage or hose failure
Roof spaces, ceilings, elevated areas and access equipment
  • Falls from one level to another from edges, platforms, voids or access equipment
  • Ceiling collapse, fragile surfaces or stepping between joists
  • Dropped tools or materials onto persons below
  • Heat stress, poor lighting and restricted movement in roof spaces
Trenches, excavations and under-ground pipe installation
  • Collapse of trench walls causing burial or crush injuries
  • Struck-by incidents from excavation plant, vehicles or falling spoil
  • Atmospheric contamination, low oxygen or gas build-up in trenches and pits
  • Flooding, slips, trips and difficult emergency escape
Confined spaces, pits, risers and poorly ventilated areas
  • Oxygen deficiency, toxic gases, vapours or flammable atmospheres
  • Difficult rescue, restricted entry and limited communication
  • Biological contamination from sewer or waste systems
  • Electrical, slip, heat and manual task hazards made worse by the confined space
Pressure testing, flushing, commissioning and final clean-up
  • Stored energy release from pressurised pipework, hoses, caps or fittings
  • Leaks, bursts or flying components during test failure
  • Slips from water discharge, flushing or wet floors
  • Cuts from offcuts, sharp edges and unsecured waste during demobilisation

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Excavation work — 2.3. Controlling the risks; p. 17.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: Confined spaces — 3.4 Assessing the risks; p. 24.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant hazard identification — Traffic movements in the workplace; p. 17.
  • Model guidance: Model Code of Practice: Managing the risk of falls at workplaces — 3.2 Identifying the hazards; p. 16.
  • Model guidance: Model Code of Practice: Work health and safety consultation, cooperation and coordination — 3. What is effective consultation?; p. 13.
  • Model guidance: Model Code of Practice: Managing noise and preventing hearing loss at work — 5. Controlling the risks; p. 29.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 2. Step 1 — How to identify hazards; p. 12.
  • Model guidance: Model Code of Practice: Welding processes — 3.6 Compressed and liquefied gases; p. 23.
  • Model guidance: Model Code of Practice: Managing the risk of fatigue at work — Provide sufficient breaks while at work; p. 30.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Building and ConstructionManufacturing and ProductionPlumbing and Gasfitting

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