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Chemicals - Handling and Use Risk Assessment

This risk assessment covers chemical handling and use, including selection, information, transfer, storage, work-area use, releases and waste.

Activities covered include

  • Select chemicals and complete a pre-start review of relevant hazards
  • Manage flammable, combustible and reactive chemical hazards
  • Provide training, supervision and review controls over time

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Chemicals - Handling and Use Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers chemical handling and use, including selection, information, transfer, storage, work-area use, releases and waste. It supports planning and risk management by helping users consider exposure, spill, reaction, fire, emergency and control-review hazards.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Select chemicals and complete a pre-start review of relevant hazards
  • Maintain chemical information, labels and access to emergency details
  • Receive, decant and transfer chemicals while managing splashes, leaks and vapours
  • Store chemicals to manage incompatibility, container, access and spill risks
  • Use chemicals in work areas while considering airborne, skin and eye exposure
  • Manage flammable, combustible and reactive chemical hazards
  • Respond to spills, leaks and accidental releases
  • Check emergency equipment, first aid arrangements and incident communication
  • Handle chemical residues, empty containers and contaminated materials for disposal
  • Provide training, supervision and review controls over time

Who is this for?

Suitable for contractors, workers, supervisors and businesses that handle or use chemicals.

Activities & Hazards Covered

Activity Potential Hazards
Chemical selection and pre-start review
  • Using a chemical that is more hazardous than necessary
  • Unknown health effects due to missing or outdated SDS
  • Incorrect product selected for the task
  • Hazardous by-products, vapours or fumes not identified before work starts
Register, labelling and access to information
  • Workers cannot identify chemical contents or hazards
  • Decanted containers are used without workplace labels
  • SDS and emergency information not readily available
  • Visitors or contractors exposed without being informed
Receiving, decanting and transfer of chemicals
  • Splash to eyes or skin during pouring or decanting
  • Leaks, spills or overfilling during transfer
  • Manual handling strain from awkward containers
  • Exposure from vapours released during opening or transfer
Storage and segregation
  • Fire or violent reaction from incompatible chemicals stored together
  • Container failure from poor storage conditions
  • Unauthorised access to hazardous products
  • Spill spread due to inadequate bunding or poor housekeeping
Use of chemicals in the work area
  • Inhalation of vapours, mists, dusts or fumes
  • Skin absorption or chemical burns
  • Eye injury from splashes or aerosols
  • Exposure of nearby workers or the public
Flammable, combustible and reactive chemicals
  • Ignition of flammable vapours
  • Explosion in a poorly ventilated or confined area
  • Reaction with incompatible substances or contaminated equipment
  • Static, hot work or electrical sources igniting a hazardous atmosphere
Spill, leak and accidental release response
  • Acute exposure during spill response
  • Slip hazards from liquid on floors
  • Escalation to fire, toxic atmosphere or environmental contamination
  • Untrained workers attempting cleanup beyond their capability
Emergency equipment, first aid and incident response
  • Delayed treatment following splash, inhalation or burn exposure
  • Emergency equipment not suitable, not maintained or not accessible
  • Poor communication during an incident
  • Evacuation delays where a chemical release affects the area
Waste, contaminated materials and disposal
  • Exposure during handling of residues, empty containers or contaminated absorbent
  • Fire or reaction in mixed waste streams
  • Environmental contamination from poor disposal practices
  • Reuse of contaminated containers for other purposes
Training, supervision and review of controls
  • Workers do not understand labels, SDS or required controls
  • Incorrect PPE use or poor hygiene practices
  • Control measures deteriorate over time
  • Ongoing exposure not identified for health monitoring or reassessment

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing risks of hazardous chemicals in the workplace — 2.2 Safety Data Sheets (SDS); p. 16.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 1.2 Managing risks associated with the work environment and facilities; p. 12.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 5. Step 4 — How to review controls; p. 27.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Building and ConstructionDisability and Aged CareTransport and LogisticsManufacturing and ProductionWarehousing and DistributionRetail and WholesaleFarming and AgricultureHospitality and EventsCommercial CleaningMining and ResourcesOffice and CorporatePest Control

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