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Hazardous Chemical Storage Handling and Disposal Risk Assessment

This risk assessment covers the identification, receiving, storage, handling, movement, spill response and disposal of hazardous chemicals.

Activities covered include

  • Identifying chemicals, safety data, incompatibilities, health effects and emergency actions
  • Using pumps, transfer lines, hoses, valves and ventilation systems
  • Inspecting controls, training workers and reviewing defects or ongoing exposure

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If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Hazardous Chemical Storage Handling and Disposal Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers the identification, receiving, storage, handling, movement, spill response and disposal of hazardous chemicals. It supports planning and risk management by addressing containment, compatibility, exposure, equipment condition, waste and ongoing review of controls.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Identifying chemicals, safety data, incompatibilities, health effects and emergency actions
  • Receiving, transferring and decanting hazardous chemicals
  • Selecting storage locations and separating incompatible chemicals
  • Inspecting container condition, labels, seals and storage housekeeping
  • Moving chemical containers using appropriate internal handling methods
  • Using pumps, transfer lines, hoses, valves and ventilation systems
  • Managing routine exposure to vapours, mists, fumes, dusts and splashes
  • Responding to spills, leaks, fire, toxic atmospheres and evacuation needs
  • Storing chemical waste and managing collection, changeover and disposal
  • Inspecting controls, training workers and reviewing defects or ongoing exposure

Who is this for?

For contractors, workers, supervisors and businesses that store, handle, transfer or dispose of hazardous chemicals.

Activities & Hazards Covered

Activity Potential Hazards
Planning and chemical identification
  • Incorrect chemical identification
  • Use of outdated or missing SDS
  • Unrecognised incompatibilities between products
  • Workers unaware of health effects, exposure routes or emergency actions
Receiving and decanting hazardous chemicals
  • Spills or splashes during transfer
  • Exposure by skin contact, eye contact or inhalation
  • Static, ignition or fire from flammable liquids
  • Use of unsuitable or unlabelled receiving containers
Storage location and segregation
  • Fire or explosion from poor storage arrangements
  • Violent reaction from incompatible chemicals stored together
  • Leaks reaching drains or adjacent work areas
  • Unauthorised access to hazardous substances
Container condition, labelling and housekeeping
  • Leakage from damaged, corroded or poorly sealed containers
  • Loss of hazard information from missing labels
  • Slip hazards from residues or minor leaks
  • Cross-contamination from poor housekeeping
Manual handling and internal movement
  • Musculoskeletal injury from lifting or carrying containers
  • Dropped containers causing rupture or chemical release
  • Collision during trolley or pallet movement
  • Exposure during transport through occupied areas
Use of storage and handling systems
  • Failure of pumps, transfer lines, hoses or valves
  • Loss of containment from worn equipment
  • Unexpected spray, splash or pressure release
  • Exposure due to ineffective ventilation or extraction
Exposure control during routine handling
  • Inhalation of vapours, mists, fumes or dusts
  • Skin absorption or chemical burns
  • Eye injury from splashes
  • Asphyxiation risk from gases or oxygen displacement in poorly ventilated areas
Spill, leak and emergency response
  • Worker exposure during uncontrolled release
  • Fire, explosion or toxic atmosphere following a spill or leak
  • Environmental contamination of drains, soil or waterways
  • Inadequate emergency response or delayed evacuation
Waste storage and disposal
  • Mixing incompatible wastes
  • Exposure during collection or container changeover
  • Improper disposal causing environmental harm
  • Residual chemical left in used containers
Inspection, training and review of controls
  • Controls degrading over time
  • Workers using incorrect PPE or unsafe methods
  • Unreported defects in storage or handling systems
  • Ongoing exposure not identified early

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing risks of hazardous chemicals in the workplace — 2.2 Safety Data Sheets (SDS); p. 16.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 5. Step 4 — How to review controls; p. 27.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Assessing plant risks — work practices and procedures; p. 20.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Building and ConstructionDisability and Aged CareManufacturing and ProductionWarehousing and DistributionRetail and WholesaleFarming and AgricultureFire Protection ServicesCivil Construction and EarthworksHospitality and EventsCommercial CleaningAutomotive and MechanicalMining and ResourcesOffice and CorporatePest ControlPlumbing and Gasfitting

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