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Vehicle Lifting Jacking and Hoisting Risk Assessment

This risk assessment covers vehicle lifting, jacking and hoisting activities from planning and equipment inspection through to lowering the vehicle.

Activities covered include

  • Plan the lifting area, ground conditions, visibility and nearby vehicle or pedestrian movements
  • Place and secure supports before work is undertaken under the vehicle
  • Respond to lift failures, injuries and defective equipment

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Vehicle Lifting Jacking and Hoisting Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers vehicle lifting, jacking and hoisting activities from planning and equipment inspection through to lowering the vehicle. It supports work planning by identifying hazards around vehicle movement, unstable loads, equipment condition, access and emergency response.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Plan the lifting area, ground conditions, visibility and nearby vehicle or pedestrian movements
  • Immobilise and isolate the vehicle before lifting work begins
  • Inspect jacks, hoists, stands, pads, extensions and lifting gear for defects and markings
  • Position lifting equipment at appropriate vehicle contact points
  • Raise the vehicle or load while managing load stability and people nearby
  • Place and secure supports before work is undertaken under the vehicle
  • Manage tools, parts, manual handling and access around a raised vehicle
  • Coordinate instructions, visibility and access control during lifting
  • Lower the vehicle in a controlled manner and remove supports at the appropriate stage
  • Respond to lift failures, injuries and defective equipment

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out vehicle lifting, jacking or hoisting activities.

Activities & Hazards Covered

Activity Potential Hazards
Planning and site assessment
  • Unstable or sloping ground causing jack or hoist failure
  • Poor lighting, weather or congestion affecting visibility and control
  • Incorrect selection of lifting method or equipment for the vehicle or load
  • Unplanned interaction with other vehicles, plant or pedestrians
Vehicle immobilisation and isolation
  • Vehicle roll-away during jacking or hoisting
  • Unexpected movement from running engine, stored energy or transmission position
  • Contact with moving traffic in shared workshops, depots or yards
Inspection of jacks, hoists, stands and lifting gear
  • Equipment failure due to damage, wear, leaks or missing parts
  • Use of unserviceable axle stands, pads, extensions or locking devices
  • Incorrect or unreadable SWL/WLL markings leading to overload
Positioning of lifting equipment
  • Jack or hoist slipping from incorrect contact point
  • Vehicle body or chassis damage from incorrect lift points
  • Crush injury from hands or feet near pinch points during set-up
Raising the vehicle or load
  • Sudden shift of load causing collapse or drop
  • Overloading lifting equipment
  • People being struck or crushed by an unstable or falling vehicle
  • Suspended or raised load moving over workers
Supporting and securing before work under vehicle
  • Collapse from relying on hydraulic pressure alone
  • Failure of support stands from poor placement or uneven loading
  • Crush injury to workers underneath or beside the vehicle
Work around the raised vehicle
  • Falling tools, parts or components
  • Manual handling strain when removing wheels or heavy parts
  • Slips, trips and head strikes under or around the vehicle
  • Exposure to fluids, dust or sharp edges during maintenance
Communication and coordination during lifting operations
  • Conflicting instructions causing unsafe movement
  • Operator unable to see contact points, load path or persons nearby
  • Unauthorised persons entering the lifting area
Lowering and returning the vehicle to service
  • Vehicle slipping during lowering
  • People struck by shifting wheels, components or equipment
  • Premature removal of chocks, stands or barriers
Emergency response and defective equipment management
  • Worker trapped or crushed by a failed lift
  • Delayed response to injury or plant failure
  • Repeat use of defective equipment after a near miss or incident

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant used to lift or suspend persons or things; p. 17.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 5. Step 4 — How to review controls; p. 27.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Transport and LogisticsWarehousing and DistributionCivil Construction and EarthworksAutomotive and MechanicalMining and Resources

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