BlueSafe

Tyre Repair Puncture Repair and Workshop Operations Risk Assessment

This risk assessment covers tyre puncture repair and workshop operations, including vehicle movement, lifting, tyre work, tools and workshop conditions.

Activities covered include

  • Manage vehicle arrival and workshop traffic
  • Use compressed air systems and hoses
  • Maintain housekeeping, waste controls and emergency readiness

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Tyre Repair Puncture Repair and Workshop Operations Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers tyre puncture repair and workshop operations, including vehicle movement, lifting, tyre work, tools and workshop conditions. It supports planning and risk management by identifying hazards from stored pressure, moving vehicles, chemicals, powered equipment and housekeeping.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Manage vehicle arrival and workshop traffic
  • Lift, support and position vehicles
  • Remove, handle and refit wheels
  • Deflate, demount and inflate tyres
  • Carry out puncture repair and use hand tools
  • Use compressed air systems and hoses
  • Handle chemicals, dust, fumes and fire risks
  • Use electrical equipment and workshop power tools
  • Manage noise, vibration and workshop conditions
  • Maintain housekeeping, waste controls and emergency readiness

Who is this for?

Suitable for contractors, workers, supervisors and businesses undertaking tyre repair, puncture repair and workshop operations.

Activities & Hazards Covered

Activity Potential Hazards
Vehicle arrival, assessment and workshop traffic
  • Vehicle movement in shared workshop areas
  • Collision with pedestrians or other vehicles
  • Poor parking or unstable vehicle position
  • Unauthorised access to active repair areas
Vehicle lifting, jacking and support
  • Vehicle falling from jack, hoist or stands
  • Crush injuries from incorrect lift points
  • Failure of lifting equipment
  • Unexpected vehicle movement during wheel removal
Wheel removal, handling and manual tasks
  • Musculoskeletal strain from lifting wheels and tyres
  • Pinch points to hands and fingers
  • Dropped wheels causing foot injuries
  • Awkward postures during loosening, handling and refitting
Tyre deflation, demounting and inflation
  • Sudden release of stored air pressure
  • Bursting tyre or rim component failure
  • Struck-by injuries during inflation
  • Failure to identify damaged or incompatible tyre and rim components
Puncture repair, cutting, buffing and use of hand tools
  • Cuts and puncture wounds from knives, reamers and sharp objects
  • Entanglement or contact with rotating tools
  • Flying particles from buffing or grinding
  • Tool kickback and loss of control
Compressed air systems and hoses
  • Hose whip from failed fittings or damaged hoses
  • Injection or eye injuries from compressed air
  • Noise exposure from air release and pneumatic tools
  • Trip hazards from hoses across walkways
Chemicals, dust, fumes and fire risk
  • Exposure to repair chemicals, solvents and adhesives
  • Skin and eye irritation
  • Inhalation of fumes, vapours or dust
  • Fire or explosion from flammable products and ignition sources
Electrical equipment and workshop power tools
  • Electric shock from damaged tools, leads or sockets
  • Electrical fire
  • Use of electrical equipment in hostile workshop conditions
  • Contact with unsafe or untested equipment
Noise, vibration and workshop environment
  • Hearing damage from compressors, air tools and grinding
  • Reduced ability to hear warnings or instructions
  • Hand-arm vibration from prolonged tool use
  • Fatigue from heat, poor ventilation or sustained noisy work
Housekeeping, waste and emergency response
  • Slips, trips and falls from clutter, spills and trailing items
  • Injury from discarded sharp objects or damaged tyres
  • Delayed response to fire, injury or chemical exposure
  • Unsafe waste storage and disposal

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: Managing noise and preventing hearing loss at work — 5. Controlling the risks; p. 29.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant hazard identification — Traffic movements in the workplace; p. 17.
  • Model guidance: Model Code of Practice: Managing risks of hazardous chemicals in the workplace — 2.1 How to identify which chemicals are hazardous; p. 15.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 5. Step 4 — How to review controls; p. 27.
  • Model guidance: Model Code of Practice: Managing the risk of fatigue at work — Provide sufficient breaks while at work; p. 30.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Automotive and Mechanical

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