BlueSafe

On Site Repair and Service for Forklift SWMS

This SWMS covers on-site forklift repair and servicing, from planning and isolation through to testing, clean-up and demobilisation.

Activities covered include

  • Plan the repair work and arrive at site
  • Raise and support the forklift for servicing
  • Clean the area and demobilise

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If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

On Site Repair and Service for Forklift SWMS
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This SWMS covers on-site forklift repair and servicing, from planning and isolation through to testing, clean-up and demobilisation. It supports work planning and risk management by addressing hazards associated with plant movement, stored energy, fluids, electrical systems and repair tasks.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Plan the repair work and arrive at site
  • Set up an exclusion zone around the work area
  • Inspect the forklift and service equipment
  • Isolate, lock out and manage stored energy
  • Access service components safely
  • Raise and support the forklift for servicing
  • Service hydraulic systems, wheels and brakes
  • Service batteries, electrical systems, fuel and engine components
  • Complete mechanical repairs and reassemble the forklift
  • Energise, function test and sign off
  • Clean the area and demobilise

Who is this for?

For contractors, workers, supervisors and businesses carrying out on-site forklift repair and service work.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Plan work and arrive
  • Unfamiliar site conditions
  • Vehicle and pedestrian interaction
  • Unplanned repair scope
  • Remote work emergency
Establish work exclusion zone
  • Forklift collision
  • Pedestrian strike
  • Unauthorised plant operation
  • Slips and trips
Inspect forklift and equipment
  • Uncontrolled fluid release
  • Damaged safety systems
  • Defective service equipment
  • Stored energy
Isolate and lock out
  • Unexpected start-up
  • Electrical shock
  • Hydraulic movement
  • Crush from mast movement
  • Stored energy release
Access service components
  • Sharp edges
  • Falling covers
  • Awkward postures
  • Hot surfaces
  • Oil contamination
Raise and support forklift
  • Forklift collapse
  • Crush beneath plant
  • Jack failure
  • Load shift
  • Suspended component strike
Service hydraulic systems
  • High-pressure fluid injection
  • Hydraulic oil spill
  • Unexpected mast movement
  • Hot oil contact
  • Hose whip
Service wheels and brakes
  • Tyre explosion
  • Wheel ejection
  • Crush from wheel handling
  • Brake dust exposure
  • Forklift instability
Service batteries and electrics
  • Electric shock
  • Arc flash
  • Battery acid burns
  • Hydrogen ignition
  • Battery crush
  • Thermal runaway
Service fuel and engine
  • LPG release
  • Fuel fire
  • Burns from hot engine
  • Fuel splash
  • Exhaust fumes
Complete mechanical repairs
  • Manual handling strain
  • Pinch points
  • Tool kickback
  • Flying particles
  • Incorrect reassembly
Reassemble and energise
  • Unexpected movement
  • Missing guards
  • Electrical fault
  • Fluid leaks
  • Fire
Function test and sign off
  • Collision during testing
  • Mast or attachment failure
  • Brake failure
  • Pedestrian strike
  • Uncontrolled load movement
Clean up and demobilise
  • Chemical exposure
  • Environmental contamination
  • Trips from equipment
  • Traffic interaction
  • Waste fire risk

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations.
  • Model Code of Practice: Managing the Risks of Plant in the Workplace (guidance; confirm adoption in the relevant jurisdiction).
  • Model Code of Practice: How to Manage Work Health and Safety Risks (guidance; confirm adoption in the relevant jurisdiction).
  • Model Code of Practice: Managing Electrical Risks in the Workplace (guidance; confirm adoption in the relevant jurisdiction).
  • Model Code of Practice: Managing Risks of Hazardous Chemicals in the Workplace (guidance; confirm adoption in the relevant jurisdiction).
  • Model Code of Practice: Hazardous Manual Tasks (guidance; confirm adoption in the relevant jurisdiction).
  • AS 2359.1 and AS 2359.2 Industrial trucks series; AS/NZS 3760 electrical equipment inspection and testing; AS/NZS 1596 storage and handling of LP Gas; AS 3011 secondary batteries; AS 2550.1 cranes and lifting appliances; AS 1353.2 lifting slings; AS/NZS 1337.1 eye protection; AS/NZS 2210.3 safety footwear; AS/NZS 1270 hearing protection.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Transport and LogisticsWarehousing and DistributionAutomotive and Mechanical

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