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Tunneling Safety Risk Assessment

This risk assessment covers tunnelling work, including planning, excavation, underground plant operation, access, services and emergency response.

Activities covered include

  • Review planning, design and pre-start conditions
  • Respond to water ingress, ground gas and in-rush events
  • Manage noise, vibration, heat, humidity and fatigue

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If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Tunneling Safety Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers tunnelling work, including planning, excavation, underground plant operation, access, services and emergency response. It supports planning and risk management by identifying hazards from ground instability, underground atmospheres, water ingress, moving plant and restricted egress.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Review planning, design and pre-start conditions
  • Excavate at the tunnel face and manage ground stability
  • Manage ventilation and airborne contaminants
  • Operate plant and manage people-plant interaction underground
  • Manage electrical, lighting, compressed air and hydraulic services
  • Respond to water ingress, ground gas and in-rush events
  • Manage shafts, openings, access ways and falls
  • Handle materials, spoil and lifting operations
  • Prepare for fire, explosion and underground emergencies
  • Manage noise, vibration, heat, humidity and fatigue

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out tunnelling activities.

Activities & Hazards Covered

Activity Potential Hazards
Planning, design review and pre-start verification
  • Incorrect excavation method for actual ground conditions
  • Unidentified underground hazards, services or contaminated ground
  • Inadequate tunnel support design or delayed support installation
  • Poor coordination between design, construction and site changes
Tunnel face excavation and ground stability
  • Rock fall, earth fall or tunnel collapse
  • Unsupported ground at the face
  • Rock burst or sudden ground movement
  • Workers struck or trapped by falling material
Atmospheric conditions, ventilation and airborne contaminants
  • Oxygen deficiency
  • Toxic gases, fumes or exhaust build-up
  • Flammable atmosphere
  • Dust exposure including respirable crystalline silica
Plant, vehicles and people-plant interaction underground
  • Collision with mobile plant
  • Crushing between plant, tunnel wall or materials
  • Reversing incidents in restricted visibility
  • Struck by moving attachments or loads
Electrical systems, lighting, compressed air and hydraulic services
  • Electric shock or arc from temporary supplies
  • Loss of lighting or ventilation from power failure
  • High-pressure hose failure or hydraulic injection injury
  • Trips or contact with damaged leads and services
Water ingress, ground gas and in-rush events
  • Sudden water in-rush or flooding
  • Ground gas release
  • Undermining of support or plant stability
  • Entrapment, drowning or blocked egress
Shafts, openings, access ways and falls
  • Falls into shafts or openings
  • Falling objects down shafts
  • Restricted access or egress during an emergency
  • Slip and trip hazards on wet or uneven surfaces
Materials handling, spoil removal and lifting operations
  • Workers struck by suspended or shifting loads
  • Winch, hoist or kibble failure
  • Manual handling strain
  • Spoil spills creating engulfment, trip or plant hazards
Fire, explosion and emergency response underground
  • Fire from plant, fuel, electrical faults or hot work
  • Explosion from flammable gas, vapours or dust
  • Delayed evacuation due to poor communication or visibility
  • Inadequate rescue capability in confined underground areas
Noise, vibration, heat, humidity and worker fatigue
  • Hearing damage from plant, drilling and blasting activities
  • Hand-arm or whole-body vibration exposure
  • Heat stress, dehydration or reduced alertness
  • Fatigue causing errors in a high-risk environment

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Excavation work — 2.3. Controlling the risks; p. 17.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: Managing the risk of fatigue at work — Provide sufficient breaks while at work; p. 30.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant used to lift or suspend persons or things; p. 17.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 2. Step 1 — How to identify hazards; p. 12.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: Construction work — 6.2 Workplace specific induction training; p. 41.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Managing noise and preventing hearing loss at work — 5. Controlling the risks; p. 29.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Civil Construction and EarthworksMining and Resources

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