
Tool Maintenance SWMS
- 100% Compliant with Australian WHS Acts & Regulations
- Fully Editable MS Word & PDF Formats Included
- Pre-filled Content – Ready to Deploy Immediately
- Customisable – Easily Add Your Logo & Site Details
- Includes 2 Years of Free Compliance Updates
Two Ways to Get Started
Upload your logo and company details — we'll customise all your documents automatically.
Download the Word template and edit directly.
Product Overview
This Tool Maintenance Safe Work Method Statement (SWMS) is designed to identify hazards and implement controls for the safe inspection, servicing, repair, and replacement of hand and power tools on Australian worksites. It is a comprehensive document that supports WHS compliance and effective management of risks associated with tool maintenance activities across multiple trades and environments.
Activities & Specific Tasks Covered
This document includes specific risk controls for:
- Planning and scheduling of routine tool maintenance to minimise unplanned breakdowns and unsafe equipment
- Inspection and testing of electrical power tools, cords, plugs, and tags before use
- Repairs and replacement of damaged or defective tools, components, guards, and accessories
- Safe isolation of electrical tools and equipment prior to maintenance or repair work
- Selection and use of appropriate personal protective equipment (PPE) for tool maintenance tasks
- Use of correct hand tools, pullers, and equipment when dismantling or assembling tools to avoid strain and impact injuries
- Safe handling, storage, and disposal of worn parts, sharps, and damaged tools
- Management of fire and ignition risks when grinding, cutting, or working on fuel-powered tools
- Control of noise, vibration, and dust exposure during tool servicing and testing
- Manual handling techniques for lifting, carrying, and positioning heavy or awkward tools and toolboxes
- Housekeeping and maintenance area setup, including clear workspaces, lighting, and secure storage of tools
- Documentation of maintenance records, test tags, and repair history to demonstrate compliance
Who is this for?
This SWMS is designed for electricians, maintenance technicians, construction trades, workshop personnel, and site supervisors responsible for the inspection, servicing, and repair of tools and equipment.
Specific Job Steps & Hazards Covered
| Job Step / Activity | Potential Hazards |
|---|---|
| Pre-start planning and scheduling |
|
| Set up maintenance work area |
|
| Isolate and disconnect tools |
|
| Inspect tools and identify faults |
|
| Clean and decontaminate tools |
|
| Disassemble tools for maintenance |
|
| Repair and replace tool components |
|
| Lubrication and mechanical adjustment |
|
| Electrical testing and tagging |
|
| Functional testing and commissioning |
|
| Ergonomic handling and manual tasks |
|
| Storage, labelling and disposal |
|
| Training, supervision and review |
|
Need to add specific site requirements?
Don't worry if a specific job step isn't listed above. Once you purchase, simply log in to your Client Portal and add your own custom job steps at no extra cost. We take care of the hard work—creating the hazards and control measures for free—to ensure your document is compliant within minutes.
Legislation & References
This document was researched and developed to align with:
- Managing Risks of Plant in the Workplace Code of Practice: Guidance on controlling risks associated with plant, including powered tools and equipment
- Managing Electrical Risks in the Workplace Code of Practice: Requirements for safe use, inspection, and maintenance of electrical tools and equipment
- Hazardous Manual Tasks Code of Practice: Guidance on reducing risks from lifting, carrying, and handling tools and toolboxes
- How to Manage Work Health and Safety Risks Code of Practice: Framework for identifying, assessing, and controlling risks during tool maintenance
- Work Health and Safety Act 2011
- Work Health and Safety Regulations 2017
Standard SWMS Features (Click to Expand)
- Operational guidelines, with a step-by-step approach to safe work
- Possible hazards that may be encountered
- Step-by-step safety procedures to follow
- Before work starts – Guidelines and Checks
- Safety measures and guides
- Operational Safety Checks
- Before and After Risk Ratings
- Risk Assessment Matrix
- High Risk Work Involved
- Emergency Evacuation Procedure
- Plant and Equipment
- Qualifications and Permits
- Specific Personal Protective Equipment (PPE)
- Company Personnel Sign-off form
Suitable for Industries
$96.8
Includes all formats + 2 years updates

Tool Maintenance SWMS
- • 100% Compliant with Australian WHS Acts & Regulations
- • Fully Editable MS Word & PDF Formats Included
- • Pre-filled Content – Ready to Deploy Immediately
- • Customisable – Easily Add Your Logo & Site Details
- • Includes 2 Years of Free Compliance Updates
Tool Maintenance SWMS
Product Overview
This Tool Maintenance Safe Work Method Statement (SWMS) is designed to identify hazards and implement controls for the safe inspection, servicing, repair, and replacement of hand and power tools on Australian worksites. It is a comprehensive document that supports WHS compliance and effective management of risks associated with tool maintenance activities across multiple trades and environments.
Activities & Specific Tasks Covered
This document includes specific risk controls for:
- Planning and scheduling of routine tool maintenance to minimise unplanned breakdowns and unsafe equipment
- Inspection and testing of electrical power tools, cords, plugs, and tags before use
- Repairs and replacement of damaged or defective tools, components, guards, and accessories
- Safe isolation of electrical tools and equipment prior to maintenance or repair work
- Selection and use of appropriate personal protective equipment (PPE) for tool maintenance tasks
- Use of correct hand tools, pullers, and equipment when dismantling or assembling tools to avoid strain and impact injuries
- Safe handling, storage, and disposal of worn parts, sharps, and damaged tools
- Management of fire and ignition risks when grinding, cutting, or working on fuel-powered tools
- Control of noise, vibration, and dust exposure during tool servicing and testing
- Manual handling techniques for lifting, carrying, and positioning heavy or awkward tools and toolboxes
- Housekeeping and maintenance area setup, including clear workspaces, lighting, and secure storage of tools
- Documentation of maintenance records, test tags, and repair history to demonstrate compliance
Who is this for?
This SWMS is designed for electricians, maintenance technicians, construction trades, workshop personnel, and site supervisors responsible for the inspection, servicing, and repair of tools and equipment.
Specific Job Steps & Hazards Covered
| Job Step / Activity | Potential Hazards |
|---|---|
| Pre-start planning and scheduling |
|
| Set up maintenance work area |
|
| Isolate and disconnect tools |
|
| Inspect tools and identify faults |
|
| Clean and decontaminate tools |
|
| Disassemble tools for maintenance |
|
| Repair and replace tool components |
|
| Lubrication and mechanical adjustment |
|
| Electrical testing and tagging |
|
| Functional testing and commissioning |
|
| Ergonomic handling and manual tasks |
|
| Storage, labelling and disposal |
|
| Training, supervision and review |
|
Need to add specific site requirements?
Don't worry if a specific job step isn't listed above. Once you purchase, simply log in to your Client Portal and add your own custom job steps at no extra cost. We take care of the hard work—creating the hazards and control measures for free—to ensure your document is compliant within minutes.
Legislation & References
This document was researched and developed to align with:
- Managing Risks of Plant in the Workplace Code of Practice: Guidance on controlling risks associated with plant, including powered tools and equipment
- Managing Electrical Risks in the Workplace Code of Practice: Requirements for safe use, inspection, and maintenance of electrical tools and equipment
- Hazardous Manual Tasks Code of Practice: Guidance on reducing risks from lifting, carrying, and handling tools and toolboxes
- How to Manage Work Health and Safety Risks Code of Practice: Framework for identifying, assessing, and controlling risks during tool maintenance
- Work Health and Safety Act 2011
- Work Health and Safety Regulations 2017
Standard SWMS Features (Click to Expand)
- Operational guidelines, with a step-by-step approach to safe work
- Possible hazards that may be encountered
- Step-by-step safety procedures to follow
- Before work starts – Guidelines and Checks
- Safety measures and guides
- Operational Safety Checks
- Before and After Risk Ratings
- Risk Assessment Matrix
- High Risk Work Involved
- Emergency Evacuation Procedure
- Plant and Equipment
- Qualifications and Permits
- Specific Personal Protective Equipment (PPE)
- Company Personnel Sign-off form
$96.8