BlueSafe
Tool Maintenance SWMS

Tool Maintenance SWMS

  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content – Ready to Deploy Immediately
  • Customisable – Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Tool Maintenance SWMS

Product Overview

This Tool Maintenance Safe Work Method Statement (SWMS) is designed to identify hazards and implement controls for the safe inspection, servicing, repair, and replacement of hand and power tools on Australian worksites. It is a comprehensive document that supports WHS compliance and effective management of risks associated with tool maintenance activities across multiple trades and environments.

Activities & Specific Tasks Covered

This document includes specific risk controls for:

  • Planning and scheduling of routine tool maintenance to minimise unplanned breakdowns and unsafe equipment
  • Inspection and testing of electrical power tools, cords, plugs, and tags before use
  • Repairs and replacement of damaged or defective tools, components, guards, and accessories
  • Safe isolation of electrical tools and equipment prior to maintenance or repair work
  • Selection and use of appropriate personal protective equipment (PPE) for tool maintenance tasks
  • Use of correct hand tools, pullers, and equipment when dismantling or assembling tools to avoid strain and impact injuries
  • Safe handling, storage, and disposal of worn parts, sharps, and damaged tools
  • Management of fire and ignition risks when grinding, cutting, or working on fuel-powered tools
  • Control of noise, vibration, and dust exposure during tool servicing and testing
  • Manual handling techniques for lifting, carrying, and positioning heavy or awkward tools and toolboxes
  • Housekeeping and maintenance area setup, including clear workspaces, lighting, and secure storage of tools
  • Documentation of maintenance records, test tags, and repair history to demonstrate compliance

Who is this for?

This SWMS is designed for electricians, maintenance technicians, construction trades, workshop personnel, and site supervisors responsible for the inspection, servicing, and repair of tools and equipment.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Pre-start planning and scheduling
  • • Inadequate maintenance planning
  • • Unfamiliarity with tool specifications
  • • Unidentified high-risk tools
  • • Incomplete lock-out arrangements
Set up maintenance work area
  • • Poor housekeeping
  • • Trip hazards
  • • Inadequate lighting
  • • Noise exposure
  • • Unauthorised access
Isolate and disconnect tools
  • • Unexpected energisation
  • • Residual electrical energy
  • • Stored pneumatic pressure
  • • Fuel vapour ignition
Inspect tools and identify faults
  • • Sharp edges and burrs
  • • Hidden structural cracks
  • • Damaged insulation
  • • Contaminated or oily surfaces
Clean and decontaminate tools
  • • Inhalation of dust
  • • Chemical exposure
  • • Skin contact with solvents
  • • Airborne metal particles
Disassemble tools for maintenance
  • • Unexpected release of parts
  • • Pinch and crush points
  • • Loss of small components
  • • Incorrect reassembly
Repair and replace tool components
  • • Use of non-genuine parts
  • • Incorrect component fitment
  • • Overtightened fasteners
  • • Compromised guarding
Lubrication and mechanical adjustment
  • • Contact with moving parts
  • • Overheating due to incorrect lubrication
  • • Oil and grease spills
  • • Slippery surfaces
Electrical testing and tagging
  • • Electric shock
  • • Faulty insulation
  • • Incorrect polarity
  • • Use of untested tools
Functional testing and commissioning
  • • Unexpected tool movement
  • • Flying debris
  • • Excessive vibration
  • • Noise exposure
Ergonomic handling and manual tasks
  • • Musculoskeletal strain
  • • Awkward postures
  • • Repetitive movements
  • • Tool dropping
Storage, labelling and disposal
  • • Uncontrolled access to faulty tools
  • • Incorrect tool selection
  • • Fire from stored materials
  • • Environmental contamination
Training, supervision and review
  • • Inadequate worker competence
  • • Incorrect repair practices
  • • Unreported defects
  • • Complacency over time

Need to add specific site requirements?

Don't worry if a specific job step isn't listed above. Once you purchase, simply log in to your Client Portal and add your own custom job steps at no extra cost. We take care of the hard work—creating the hazards and control measures for free—to ensure your document is compliant within minutes.

Legislation & References

This document was researched and developed to align with:

  • Managing Risks of Plant in the Workplace Code of Practice: Guidance on controlling risks associated with plant, including powered tools and equipment
  • Managing Electrical Risks in the Workplace Code of Practice: Requirements for safe use, inspection, and maintenance of electrical tools and equipment
  • Hazardous Manual Tasks Code of Practice: Guidance on reducing risks from lifting, carrying, and handling tools and toolboxes
  • How to Manage Work Health and Safety Risks Code of Practice: Framework for identifying, assessing, and controlling risks during tool maintenance
  • Work Health and Safety Act 2011
  • Work Health and Safety Regulations 2017

Standard SWMS Features (Click to Expand)
  • Operational guidelines, with a step-by-step approach to safe work
  • Possible hazards that may be encountered
  • Step-by-step safety procedures to follow
  • Before work starts – Guidelines and Checks
  • Safety measures and guides
  • Operational Safety Checks
  • Before and After Risk Ratings
  • Risk Assessment Matrix
  • High Risk Work Involved
  • Emergency Evacuation Procedure
  • Plant and Equipment
  • Qualifications and Permits
  • Specific Personal Protective Equipment (PPE)
  • Company Personnel Sign-off form

$96.8

Safe Work Australia Aligned