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Industrial Workshop Cleaning and Tool Maintenance Risk Assessment

This risk assessment covers industrial workshop cleaning and tool maintenance activities, including preparation, isolation, cleaning, maintenance, storage and completion.

Activities covered include

  • Plan cleaning and maintenance work and review the workshop area
  • Use electrical tools, leads and powered equipment during cleaning and maintenance
  • Check emergency readiness and leave the area safe on completion

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Industrial Workshop Cleaning and Tool Maintenance Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers industrial workshop cleaning and tool maintenance activities, including preparation, isolation, cleaning, maintenance, storage and completion. It supports planning work and managing hazards from plant, energy sources, chemicals, waste, tools and the work area.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Plan cleaning and maintenance work and review the workshop area
  • Isolate plant and manage stored energy before cleaning or maintenance
  • Remove waste and maintain workshop housekeeping
  • Handle and use cleaning chemicals, solvents and degreasers
  • Move tools, parts and waste while managing manual handling risks
  • Use electrical tools, leads and powered equipment during cleaning and maintenance
  • Maintain, adjust and reassemble tools and guards
  • Manage dust, compressed air and airborne contaminants during cleaning
  • Store tools, chemicals and maintenance materials safely
  • Check emergency readiness and leave the area safe on completion

Who is this for?

For contractors, workers, supervisors and businesses carrying out industrial workshop cleaning and tool maintenance activities.

Activities & Hazards Covered

Activity Potential Hazards
Pre-start planning and work area review
  • Unidentified hazards in the workshop before cleaning or maintenance starts
  • People entering the area while cleaning or maintenance is underway
  • Inadequate lighting, ventilation or access affecting safe work
  • Defective tools, cords, guards or cleaning equipment being used
Isolation of plant and stored energy
  • Unexpected start-up of machinery during cleaning or maintenance
  • Release of stored electrical, hydraulic, pneumatic, spring or gravity energy
  • Workers assuming equipment is safe because it is switched off only
Workshop housekeeping and waste removal
  • Slips, trips and falls from oil, grease, swarf, dust, waste and wet floors
  • Cuts or punctures from metal offcuts, blades or sharp waste
  • Exposure to airborne dust from poor cleaning methods
  • Blocked walkways, exits or fire equipment
Handling and use of cleaning chemicals
  • Skin or eye contact with cleaning chemicals, solvents or degreasers
  • Inhalation of vapours, mists or aerosols
  • Chemical reactions from mixing incompatible products
  • Fire risk from flammable liquids
Manual handling of tools, parts and waste
  • Musculoskeletal injuries from lifting toolboxes, machine parts, drums, bins or waste
  • Awkward postures when reaching into machines, under benches or into storage areas
  • Dropped objects causing foot or hand injuries
  • Repetitive handling during cleaning and maintenance
Electrical tools, leads and powered equipment
  • Electric shock from damaged tools, leads, plugs or wet conditions
  • Fire from faulty electrical equipment
  • Trip hazards from extension leads across walkways
  • Use of unsuitable electrical equipment during wash-down or wet cleaning
Tool maintenance, adjustment and guarding
  • Cuts, entanglement or crush injuries during adjustment, blade changes or guard removal
  • Use of unguarded or poorly maintained tools after servicing
  • Failure of tools due to worn parts, loose fasteners or poor reassembly
Dust, compressed air and airborne contaminants
  • Exposure to metal dust, wood dust, silica-containing dust or other airborne contaminants during cleaning
  • Eye injuries or skin injection from misuse of compressed air
  • Dust spread to other workers or adjacent work areas
Storage of tools, chemicals and maintenance materials
  • Items falling from shelves or benches
  • Leaks, spills or deterioration of stored chemicals and oils
  • Fire load from poor storage of flammable materials and oily waste
  • Unauthorised use of tools or chemicals
Emergency readiness and completion of work
  • Delayed response to chemical splash, fire, electric shock or injury
  • Area left unsafe after maintenance or cleaning is completed
  • Workers restarting equipment with tools, waste or people still in the danger zone

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Assessing plant risks — work practices and procedures; p. 20.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 1.2 Managing risks associated with the work environment and facilities; p. 12.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Managing risks of hazardous chemicals in the workplace — 2.1 How to identify which chemicals are hazardous; p. 15.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 2. Step 1 — How to identify hazards; p. 12.
  • Model guidance: Model Code of Practice: Work health and safety consultation, cooperation and coordination — 3. What is effective consultation?; p. 13.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Manufacturing and ProductionMetal Fabrication and WeldingCommercial Cleaning

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