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Tile Cutting Grinding and Silica Dust Control Risk Assessment

This risk assessment covers tile cutting and grinding where silica dust may be generated, from planning and area set-up through equipment checks, processing and clean-up.

Activities covered include

  • Review planned cutting or grinding work, material identification and control measures
  • Cut and grind tiles using rotating tools
  • Monitor work, supervise higher-risk tasks and review dust controls

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Tile Cutting Grinding and Silica Dust Control Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers tile cutting and grinding where silica dust may be generated, from planning and area set-up through equipment checks, processing and clean-up. It supports planning and risk management for dust control, electrical hazards, rotating tools, airborne exposure and ongoing review of controls.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Review planned cutting or grinding work, material identification and control measures
  • Set up the work area, exclusion zone and manage leads, hoses and slurry
  • Check tools, guards, dust controls, hoses, filters and electrical leads
  • Manage electrical safety and concealed services
  • Cut and grind tiles using rotating tools
  • Carry out work in indoor, occupied or restricted areas
  • Use respiratory protective equipment and other personal protective equipment
  • Manage housekeeping, slurry and contaminated waste
  • Monitor work, supervise higher-risk tasks and review dust controls

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out tile cutting or grinding activities.

Activities & Hazards Covered

Activity Potential Hazards
Planning and pre-start review
  • Unplanned cutting or grinding of silica-containing tiles
  • Incorrect product identification and unknown silica content
  • Controls not suited to the task or work area
  • Workers and nearby persons exposed due to poor coordination
Work area setup and exclusion zone
  • Silica dust affecting nearby workers or other trades
  • Dust spreading into occupied areas, air intakes or adjacent properties
  • Unauthorised entry into the cutting or grinding area
  • Slips and trips from leads, hoses and slurry
Plant, tool and dust control equipment checks
  • Failure of water suppression or extraction controls
  • Damaged tools, guards, hoses, filters or electrical leads
  • Higher dust generation from wrong blade or worn consumables
  • Exposure caused by poorly maintained plant
Electrical safety and services
  • Electric shock from wet cutting equipment
  • Damaged extension leads or plugs
  • Contact with concealed services during tile removal or cutting in place
  • Unplanned energisation of nearby equipment
Tile cutting and grinding operations
  • Respirable crystalline silica exposure during cutting or grinding
  • Dust clouds from uncontrolled dry processing
  • Eye and face injury from flying fragments
  • Lacerations, entanglement or kickback from rotating tools
  • Noise and vibration exposure
Indoor, occupied or restricted-area work
  • Silica dust build-up in enclosed areas
  • Contaminated air moving into occupied rooms
  • Exposure to clients, occupants, other trades or the public
  • Reduced visibility and delayed recognition of control failure
Respiratory protective equipment and PPE
  • Inhalation of residual silica dust
  • Poor respirator fit or wrong respirator selection
  • Contaminated clothing and PPE carrying dust outside the work area
  • Eye, hearing, hand and skin injuries
Housekeeping, slurry and waste management
  • Exposure during clean-up of settled dust or slurry
  • Dust becoming airborne from dry sweeping or compressed air
  • Slip hazards from slurry and wet surfaces
  • Release of contaminated waste during handling or disposal
Monitoring, supervision and review of controls
  • Control failure going unnoticed
  • Workers continuing after visible dust appears
  • Inadequate supervision of higher-risk tasks
  • Ongoing exposure from ineffective controls

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — 4.1 Guarding plant; p. 39.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: Managing risks of hazardous chemicals in the workplace — 2.2 Safety Data Sheets (SDS); p. 16.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 1.2 Managing risks associated with the work environment and facilities; p. 12.
  • Model guidance: Model Code of Practice: Managing noise and preventing hearing loss at work — 5. Controlling the risks; p. 29.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Building and ConstructionFlooring and TilingConcrete and Formwork

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