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Silica Dust Risk Assessment

This risk assessment covers planning, processing and clean-up activities that may generate silica dust.

Activities covered include

  • Identify silica-containing materials and assess tasks before work starts
  • Clean work areas and decontaminate clothing, PPE and surfaces without redistributing dust
  • Respond to uncontrolled dust releases, worker symptoms and control failures

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Silica Dust Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers planning, processing and clean-up activities that may generate silica dust. It supports planning and risk management by addressing material identification, dust controls, work areas, equipment, housekeeping and response to control failures.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Identify silica-containing materials and assess tasks before work starts
  • Set up work areas to limit entry and dust spread to nearby spaces
  • Select, inspect and maintain tools and dust-control equipment
  • Manage dust during cutting, grinding, trimming, polishing and drilling
  • Review air monitoring and changes to materials, tools or work methods
  • Clean work areas and decontaminate clothing, PPE and surfaces without redistributing dust
  • Collect, bag and move contaminated waste while limiting dust release
  • Use respiratory protective equipment and PPE as part of the dust-control approach
  • Communicate dust controls, supervise work and manage changes to methods
  • Respond to uncontrolled dust releases, worker symptoms and control failures

Who is this for?

For contractors, workers, supervisors and businesses carrying out activities involving silica-containing materials or silica dust.

Activities & Hazards Covered

Activity Potential Hazards
Planning and material identification
  • Silica-containing materials not identified before work starts
  • Incorrect assumptions about silica content leading to uncontrolled processing
  • Workers and nearby persons exposed because the work area and tasks were not assessed
Work area setup and exclusion
  • Other workers, visitors or occupants entering dusty areas
  • Background dust spreading into adjacent work areas, offices, amenities or public spaces
  • Poor layout causing workers to stand in the dust plume or near the source
Tool, plant and dust control equipment
  • Use of dry cutting, grinding or drilling creating high airborne silica dust
  • Failed or poorly maintained water suppression, local exhaust ventilation or on-tool extraction
  • Damaged hoses, guards or shrouds reducing dust capture
Dust-generating processing activities
  • Workers inhaling respirable crystalline silica during cutting, grinding, trimming, polishing or drilling
  • High short-term dust exposure when hand-held tools are used close to the breathing zone
  • Dust exposure to nearby workers assisting, observing or passing through the area
Air monitoring and exposure review
  • Exposure standard exceeded without being detected
  • Controls assumed to be effective when actual breathing-zone exposure remains high
  • Changes in materials, tools or work methods increasing exposure
Housekeeping and decontamination
  • Settled dust becoming airborne during cleaning
  • Dry sweeping or compressed air causing secondary exposure
  • Contaminated clothing, PPE and surfaces exposing workers after the task has finished
Waste handling and disposal
  • Dust released while collecting, bagging or moving waste
  • Waste bags tearing or being overfilled
  • Unlabelled contaminated waste handled without awareness of the hazard
Respiratory protective equipment and PPE
  • Workers exposed because RPE is not worn, not fit for purpose or poorly maintained
  • Dust contacting eyes or skin during processing and clean-up
  • False reliance on PPE instead of higher-order controls
Training, supervision and communication
  • Workers not recognising silica-generating tasks or early signs of control failure
  • Inconsistent use of controls between crews, shifts or contractors
  • Unauthorised changes to methods increasing dust exposure
Health concerns, incidents and emergency response
  • Acute respiratory irritation or distress during uncontrolled dust release
  • Delayed response when controls fail or workers become unwell
  • Continued exposure after an incident because work is not stopped and reviewed

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 5. Step 4 — How to review controls; p. 27.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 1.2 Managing risks associated with the work environment and facilities; p. 12.
  • Model guidance: Model Code of Practice: Managing risks of hazardous chemicals in the workplace — 2.2 Safety Data Sheets (SDS); p. 16.
  • Model guidance: Model Code of Practice: Work health and safety consultation, cooperation and coordination — 3. What is effective consultation?; p. 13.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Assessing plant risks — work practices and procedures; p. 20.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Building and ConstructionManufacturing and ProductionDemolitionMetal Fabrication and WeldingConcrete and Formwork

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