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Textiles Rubber and Composite Material Processing Risk Assessment

This risk assessment covers processing of textiles, rubber and composite materials, including material handling, mixing, processing, heating, coating, cleaning and shutdown.

Activities covered include

  • Receive, store and handle raw materials, rolls, pallets, drums and containers
  • Apply sprays, coatings, laminates or adhesives
  • Handle waste, respond to emergencies and complete shutdown activities

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Textiles Rubber and Composite Material Processing Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers processing of textiles, rubber and composite materials, including material handling, mixing, processing, heating, coating, cleaning and shutdown. It supports planning and risk management for chemical exposure, dust, moving plant, heat, noise, manual tasks, waste and emergency response.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Receive, store and handle raw materials, rolls, pallets, drums and containers
  • Mix, batch and prepare chemicals and material inputs
  • Cut, trim, grind and prepare materials
  • Operate processing plant, presses, rollers and conveyors
  • Carry out heating, curing, moulding and work in hot process areas
  • Apply sprays, coatings, laminates or adhesives
  • Manage manual tasks and repetitive production work
  • Manage noise, dust and general airborne contaminants
  • Clean, maintain and fault-find plant and work areas
  • Handle waste, respond to emergencies and complete shutdown activities

Who is this for?

Suitable for contractors, workers, supervisors and businesses processing textiles, rubber or composite materials.

Activities & Hazards Covered

Activity Potential Hazards
Receiving, storage and handling of raw materials
  • Forklift and pedestrian interaction in loading and storage areas
  • Unstable stacks, falling rolls, pallets or drums
  • Manual handling of heavy, awkward or bulky materials
  • Leaks or exposure from resins, solvents, rubber additives, curing agents or adhesives
  • Slip and trip hazards from offcuts, wrap, spills and poor housekeeping
Mixing, batching and chemical preparation
  • Skin and eye contact with hazardous chemicals
  • Inhalation of vapours, mists or dusts from resins, solvents, powders, fillers, catalysts or pigments
  • Incorrect chemical addition causing heat, reaction, fire or release of fumes
  • Static discharge or ignition around flammable products
  • Container handling and splash during decanting or transfer
Cutting, trimming, grinding and material preparation
  • Entanglement, cuts or amputation from blades, rollers and moving parts
  • Dust generation from textiles, rubber, fillers or composite materials
  • Respirable crystalline silica exposure where composite products or fillers contain silica
  • Flying particles to eyes and face
  • Noise from saws, grinders, trimmers and extraction systems
Operation of processing plant, presses, rollers and conveyors
  • Crushing, drawing-in or entanglement at nip points, rollers, belts and conveyors
  • Contact with hot surfaces, heated platens or curing equipment
  • Unexpected start-up during clearing jams or adjustments
  • Stored energy from pneumatic, hydraulic or tensioned systems
  • Poor access causing slips, trips and falls around plant
Heating, curing, moulding and hot work areas
  • Burns from hot moulds, ovens, presses, heated lines or product
  • Fire or explosion from flammable vapours, dusts or overheated materials
  • Release of fumes during curing, melting or heating processes
  • Heat stress in hot process areas
  • Failure of temperature or pressure controls
Spray, coating, laminating or adhesive application
  • Exposure to hazardous vapours, aerosols or overspray
  • Skin contact with coatings, resins, hardeners and solvents
  • Ignition from flammable atmospheres or static electricity
  • Poor visibility or slippery surfaces from overspray and spills
  • Manual handling strain when positioning parts, hoses or drums
Manual tasks and repetitive production work
  • Strains and sprains from lifting rolls, moulds, finished product or waste
  • Repetitive movements during feeding, trimming, packing or inspection
  • Awkward postures from low, high or extended reaches
  • Push-pull forces with carts, bins or product racks
  • Fatigue reducing attention and increasing error likelihood
Noise, dust and general airborne contaminant exposure
  • Hearing loss from sustained or peak noise exposure
  • Airborne fibres, rubber dust, nuisance dust or process fumes
  • Reduced ability to hear alarms, instructions or plant movement
  • Poorly maintained extraction reducing contaminant control
  • Dry sweeping or compressed air spreading contaminants
Cleaning, maintenance and fault finding
  • Unexpected energisation or movement of plant during cleaning or repair
  • Exposure to residues, sharp edges, hot surfaces or contaminated waste
  • Electrical shock from damaged cords, panels or uncontrolled isolation
  • Falls, slips and trips while accessing plant or service areas
  • Use of tools in restricted spaces causing cuts, struck-by or pinch injuries
Waste handling, emergency response and shutdown
  • Fire from waste dust, offcuts, solvent rags or reactive residues
  • Exposure during waste segregation, bagging or bin changeover
  • Blocked exits or poor response during spill, fire or medical emergency
  • Incorrect shutdown leaving plant, heat or pressure hazards uncontrolled
  • Injury to responders from entering an unprotected hazard area

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — 4.1 Guarding plant; p. 39.
  • Model guidance: Model Code of Practice: Managing risks of hazardous chemicals in the workplace — 2.2 Safety Data Sheets (SDS); p. 16.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: Managing the risk of fatigue at work — Provide sufficient breaks while at work; p. 30.
  • Model guidance: Model Code of Practice: Managing noise and preventing hearing loss at work — 5. Controlling the risks; p. 29.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Manufacturing and Production

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