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Silo and Storage Vessel Access SWMS

This SWMS covers planning, access, inspection, isolation, entry, loading, unloading and close-out activities for silos and storage vessels.

Activities covered include

  • Plan work, inspect the site and identify the product involved
  • Set up rescue and communication arrangements
  • Unload product and manage material flow and close-out

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If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Silo and Storage Vessel Access SWMS
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This SWMS covers planning, access, inspection, isolation, entry, loading, unloading and close-out activities for silos and storage vessels. It supports management of vehicle movement, falls, stored energy, atmosphere, bulk material, dust and restricted access hazards.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Plan work, inspect the site and identify the product involved
  • Establish access controls and exclusion zones
  • Position plant and delivery vehicles safely
  • Inspect the silo, extractor and supporting structure
  • Isolate plant and stored energy before work
  • Assess the atmosphere and arrange entry controls
  • Set up rescue and communication arrangements
  • Enter and inspect the vessel where required
  • Perform work involving agitated vessel equipment
  • Operate silo extractor systems
  • Load the silo and manage overflow risks
  • Unload product and manage material flow and close-out

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out work on or around silos and storage vessels.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Plan work and inspect site
  • Unplanned vessel entry
  • Incorrect product identification
  • Uncontrolled vehicle movement
  • Unauthorised access
  • Poor emergency response
Establish access and exclusion zones
  • Fall from height
  • Falling objects
  • Vehicle strike
  • Unauthorised climbing
  • Slip on access surfaces
Position plant and delivery vehicles
  • Vehicle collision
  • Plant roll-over
  • Crush from reversing
  • Damage to silo supports
  • Overhead service strike
Inspect silo and extractor
  • Structural collapse
  • Mechanical entanglement
  • Stored energy release
  • Falling material
  • Dust exposure
Isolate plant and stored energy
  • Unexpected start-up
  • Entanglement in auger
  • Engulfment by product
  • Electrical shock
  • Pneumatic pressure release
  • Agitator rotation
Assess atmosphere and permit entry
  • Oxygen deficiency
  • Toxic gas exposure
  • Combustible dust explosion
  • Fumigant exposure
  • Engulfment
Set rescue and entry systems
  • Failed rescue
  • Fall into vessel
  • Entrant collapse
  • Communication failure
  • Restricted egress
Enter and inspect vessel
  • Engulfment by bulk material
  • Fall from internal surfaces
  • Toxic atmosphere
  • Dust inhalation
  • Crusted material collapse
  • Restricted escape
Perform agitated vessel work
  • Agitator entanglement
  • Unexpected rotation
  • Stored mechanical energy
  • Chemical splash
  • Pressure release
Operate silo extractor system
  • Entanglement in extractor
  • Product discharge
  • Dust explosion
  • Noise exposure
  • Blocked discharge release
Load and prevent overflow
  • Silo overfill
  • Structural overload
  • Dust release
  • Pressurisation
  • Falling material
  • Vehicle instability
Unload and manage flow
  • Engulfment at discharge
  • Vacuum collapse
  • Uncontrolled product flow
  • Vehicle strike
  • Dust exposure
Clean up and close permits
  • Residual energy
  • Dust ignition
  • Slip hazards
  • Unauthorised restart
  • Incomplete permit close-out

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations, including duties to manage risks, consult workers, provide training and supervision, manage plant, falls, hazardous atmospheres and confined spaces.
  • Model Code of Practice: Confined Spaces (November 2024) — guidance only; confirm adoption and legal status in the relevant jurisdiction. The Code prioritises eliminating entry, safe entry/exit and control of confined-space risks.
  • Model Code of Practice: Managing the Risk of Falls at Workplaces — guidance only; confirm adoption and legal status in the relevant jurisdiction.
  • Safe Work Australia, Safe use and design of bulk storage silos and bins Code of Practice (2026) — guidance on silo access, loading, unloading, atmospheric hazards, isolation and emergency response.
  • AS 2865:2009 Confined spaces.
  • AS 1657:2018 Fixed platforms, walkways, stairways and ladders.
  • AS/NZS 1891.4:2025 Personal equipment for work at height — selection, use and maintenance.
  • AS/NZS 4745:2012 Code of practice for handling combustible dusts.
  • AS/NZS 60079 series Explosive atmospheres, where hazardous-area equipment is required.
  • AS/NZS 1715 Selection, use and maintenance of respiratory protective equipment; AS/NZS 1716 Respiratory protective devices.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Manufacturing and ProductionWarehousing and DistributionFarming and AgricultureMining and Resources

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