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Silo and Storage Vessel Access Risk Assessment

This risk assessment covers planning, accessing and working in and around silos and storage vessels.

Activities covered include

  • Plan access arrangements, assess the space and coordinate connected or simultaneous work.
  • Control risks from engulfment, bridging, unstable product and material build-up.
  • Prepare emergency response and rescue arrangements for restricted or elevated access points.

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Silo and Storage Vessel Access Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
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  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers planning, accessing and working in and around silos and storage vessels. It supports risk management for plant isolation, access, atmosphere conditions, stored material, hazardous residues, communication and emergency readiness.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Plan access arrangements, assess the space and coordinate connected or simultaneous work.
  • Isolate connected plant, services and stored material before access or entry.
  • Access external ladders, stairs, landings and roof hatches while managing falls and dropped objects.
  • Test and manage atmosphere conditions and ventilation within the silo or vessel.
  • Manage entry, movement, lighting and exit arrangements inside the vessel.
  • Control risks from engulfment, bridging, unstable product and material build-up.
  • Manage dust, fire and explosion hazards during cleaning, disturbance of residues and other work.
  • Identify and manage fumigants, residues, toxic dusts, moulds and cleaning chemicals.
  • Maintain communication, supervision and area control throughout the work.
  • Prepare emergency response and rescue arrangements for restricted or elevated access points.

Who is this for?

For contractors, workers, supervisors and businesses involved in silo and storage vessel access activities.

Activities & Hazards Covered

Activity Potential Hazards
Planning and access approval
  • Incorrectly treating the silo or vessel as a normal work area when it may meet confined space criteria
  • Unplanned entry without a current permit, risk assessment or suitable rescue arrangements
  • Workers or contractors not understanding site hazards, product history or previous fumigation
  • Simultaneous work creating added risks such as hot work, unloading, filling or maintenance on connected plant
Isolation of plant, services and stored material
  • Unexpected start-up of augers, conveyors, valves, feeders, agitators or other connected plant
  • Release or movement of stored product causing engulfment, crushing or entrapment
  • Ingress of steam, gas, compressed air, electricity, hydraulics or other energy sources
  • Backflow from connected lines or adjacent plant
External access, ladders and work at height
  • Falls while climbing fixed ladders, stairs, landings or accessing roof hatches
  • Slips from dust, rain, dew, corrosion or worn access surfaces
  • Dropped tools or materials striking people below
  • Overreaching or unstable positioning at access points
Atmosphere testing and ventilation
  • Oxygen deficiency or enrichment inside the silo or vessel
  • Toxic atmosphere from residues, decomposition, fumigants, cleaning agents or adjacent processes
  • Flammable atmosphere from dusts, vapours or gases
  • Poor ventilation causing rapid deterioration in air quality during the task
Entry into the silo or vessel interior
  • Restricted entry or exit delaying escape or rescue
  • Contact with internal structures, sharp edges, corrosion or damaged linings
  • Poor lighting, awkward movement and slips or trips on uneven surfaces or residue
  • Fatigue or heat stress during physically demanding work in enclosed conditions
Engulfment, bridging and unstable product
  • Collapse of bridged or crusted material engulfing a worker
  • Worker sinking into free-flowing grain, powder or similar stored solids
  • Release of product from walls or overhead build-up striking or burying a worker
  • Unstable footing on sloping or compacted material
Dust, fire and explosion hazards
  • Combustible dust ignition from sparks, hot surfaces, static or unsuitable electrical equipment
  • Fire or explosion during cleaning, disturbance of settled dust or work near residues
  • Reduced visibility and respiratory irritation from airborne dust
  • Ignition risk increased by hot work or non-rated equipment
Fumigants, residues and hazardous substances
  • Exposure to fumigant residues, toxic dusts, moulds or cleaning chemicals
  • Skin, eye or respiratory irritation from contaminated surfaces or residues
  • Incorrect assumptions that the space is safe after storage or treatment has ceased
  • Mixing incompatible substances during cleaning or maintenance
Communication, supervision and area control
  • Loss of contact with workers inside the space
  • Unauthorised entry by other workers or visitors
  • Vehicle or plant movement affecting the work area or emergency access
  • Miscommunication during entry, suspension or permit close-out
Emergency response and rescue readiness
  • Delayed rescue from a high or restricted access point
  • Injury to would-be rescuers entering without proper equipment or authority
  • Failure of retrieval or rescue equipment during an emergency
  • Medical emergency, collapse or exposure event inside the space

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Confined spaces — 3.4 Assessing the risks; p. 24.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Assessing plant risks — work practices and procedures; p. 20.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 3. Step 2 — How to assess risks; p. 15.
  • Model guidance: Model Code of Practice: Managing risks of hazardous chemicals in the workplace — 2.2 Safety Data Sheets (SDS); p. 16.
  • Model guidance: Model Code of Practice: Managing the risk of falls at workplaces — 3.2 Identifying the hazards; p. 16.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Managing the risk of fatigue at work — Provide sufficient breaks while at work; p. 30.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Manufacturing and ProductionWarehousing and DistributionFarming and AgricultureMining and Resources

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