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Screening Plant Operation Risk Assessment

This risk assessment covers screening plant activities, including set-up, operation, material loading, cleaning, maintenance and shutdown.

Activities covered include

  • Plan the screening area, ground conditions, access and emergency routes
  • Clear blockages, clean the plant and maintain housekeeping
  • Inspect, maintain, respond to breakdowns and shut down plant

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If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Screening Plant Operation Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers screening plant activities, including set-up, operation, material loading, cleaning, maintenance and shutdown. It supports planning for plant movement, moving parts, mobile plant interaction, dust, noise, electrical hazards and emergency response.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Plan the screening area, ground conditions, access and emergency routes
  • Position, install and commission screening plant
  • Start, operate and monitor normal screening activities
  • Load feed material and manage interaction with mobile plant
  • Control access near conveyors, screens, moving parts and guards
  • Clear blockages, clean the plant and maintain housekeeping
  • Manage dust, noise and airborne contaminants during screening
  • Check electrical hazards and emergency stop arrangements
  • Manage refuelling, hot surfaces, fire and spill hazards
  • Inspect, maintain, respond to breakdowns and shut down plant

Who is this for?

Suitable for contractors, workers, supervisors and businesses operating or working around screening plant.

Activities & Hazards Covered

Activity Potential Hazards
Pre-start planning and site set-up
  • Unauthorised access to the screening area
  • Poor ground conditions causing plant instability
  • Inadequate layout creating interaction between plant, vehicles and pedestrians
  • Unclear emergency access or evacuation routes
  • Work commencing without competent operators or current site information
Positioning, installation and commissioning of screening plant
  • Plant movement or collapse during positioning
  • Crush injury from slewing, tracked movement or nearby mobile plant
  • Unsafe access around plant due to poor spacing
  • Failure of plant due to incorrect set-up or untested controls
  • Exposure to nearby overhead or underground services
Start-up, operation and normal screening activities
  • Entanglement or crushing at moving parts
  • Unexpected start-up or movement
  • Ejected material from screen, belts or transfer points
  • Operator error due to distraction, poor visibility or fatigue
  • Contact with hot surfaces or moving components
Loading feed material and interaction with mobile plant
  • Collision between loader, excavator, trucks and pedestrians
  • Struck-by incidents during reversing or loading
  • Overloading or uneven feeding causing blockage or plant instability
  • Material spillage creating slip, trip or vehicle hazards
  • Poor visibility between operators
Access near conveyors, screens and guarding
  • Entanglement at nip points and rotating parts
  • Crushing at conveyor tails, head drums and screen drives
  • Fall risk when accessing elevated platforms or steps
  • Injury from damaged or missing guards
  • Workers entering restricted areas during operation
Clearing blockages, cleaning and housekeeping
  • Unexpected energisation while clearing blockages
  • Entanglement or crushing while removing lodged material
  • Exposure to sharp edges and flying debris
  • Slips, trips and falls from spilt material and uneven surfaces
  • Manual handling strain when removing heavy build-up
Dust, noise and airborne contaminants
  • Respirable dust exposure from dry screening and transfer points
  • Eye irritation and reduced visibility from airborne dust
  • Excessive noise from engines, screens, conveyors and impact points
  • Long-term hearing damage
  • Poor ventilation in enclosed or sheltered work areas
Electrical hazards and emergency stop systems
  • Electric shock from damaged leads, panels or components
  • Contact with overhead or underground electrical services
  • Fire from electrical fault or damaged wiring
  • Inoperative emergency stops delaying response
  • Unauthorised electrical repairs
Refuelling, fire and hot work hazards
  • Fire or explosion during refuelling
  • Burns from hot engines, bearings or exhausts
  • Ignition of dust, fuel or hydraulic oil
  • Environmental contamination from fuel or oil spills
  • Hot work near combustible material
Inspection, maintenance, breakdowns and shutdown
  • Unexpected start-up during maintenance
  • Stored energy in hydraulic, pneumatic, electrical or gravity systems
  • Crush injury from suspended or unsupported components
  • Failure of repaired plant due to poor inspection or testing
  • Injury during breakdown response under time pressure

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant hazard identification — Traffic movements in the workplace; p. 17.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: Managing the risk of fatigue at work — Provide sufficient breaks while at work; p. 30.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: Managing noise and preventing hearing loss at work — 5. Controlling the risks; p. 29.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Manufacturing and ProductionFarming and AgricultureCivil Construction and EarthworksMining and Resources

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