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Quarry Excavation and Screen Plant Operations Risk Assessment

This risk assessment covers quarry excavation and screen plant operations, including plant movement, material handling, maintenance and abnormal events.

Activities covered include

  • Plan site layout, ground conditions, services, access and emergency egress
  • Manage maintenance, cleaning, isolation and blockage clearing
  • Prepare for fire, injury, plant jams and other abnormal events

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Quarry Excavation and Screen Plant Operations Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers quarry excavation and screen plant operations, including plant movement, material handling, maintenance and abnormal events. It supports planning for site conditions, identifying operational hazards and managing risks before and during work.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Plan site layout, ground conditions, services, access and emergency egress
  • Complete start-up and pre-operational plant checks
  • Manage excavation faces, edges, falling material and exclusion areas
  • Control mobile plant, traffic, reversing and operating-area access
  • Operate feeding, screening and conveying equipment with moving parts in mind
  • Manage maintenance, cleaning, isolation and blockage clearing
  • Control dust, silica and reduced visibility from airborne material
  • Address noise, vibration, fatigue and communication challenges
  • Maintain safe access, housekeeping and emergency escape around plant
  • Prepare for fire, injury, plant jams and other abnormal events

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out quarry excavation and screen plant operations.

Activities & Hazards Covered

Activity Potential Hazards
Site planning, ground conditions and services
  • Unidentified underground or overhead services
  • Unstable ground, soft edges or poor set-up areas for mobile plant
  • Unplanned interaction between excavation, stockpiles, haul routes and screen plant
  • Poor access or blocked emergency egress
Arrival, start-up and pre-operational checks
  • Plant failure due to defects, missing guards or poor maintenance
  • Slips, trips and falls during access to plant
  • Unexpected plant movement at start-up
  • Poor visibility, dust, weather or lighting affecting safe operation
Excavation and face work
  • Ground collapse, rock fall or material slumping from excavation faces or batters
  • Plant rollover near edges or on uneven ground
  • Workers entering hazardous areas near active excavation plant
  • Falling material striking workers or equipment
Mobile plant movement and traffic interaction
  • Collision between excavators, loaders, haul trucks, light vehicles or pedestrians
  • Reversing incidents in blind spots
  • Vehicle rollover on ramps, uneven ground or near stockpiles
  • Unauthorised access to operating areas
Feeding, screening and conveying operations
  • Entanglement, crushing or drawing-in at conveyors, screens, pulleys and rotating parts
  • Struck by ejected rock or falling material
  • Blocked plant causing workers to approach moving equipment
  • Unplanned start-up of plant during clearing or adjustment
Maintenance, cleaning, isolation and blockages
  • Stored energy release from electrical, hydraulic, pneumatic or gravity sources
  • Crushing or entanglement during maintenance or cleaning
  • Falls while accessing elevated plant areas
  • Inadvertent restart while workers are inside guards or hazardous zones
Dust, silica and air quality
  • Respirable dust generated from excavation, crushing, screening, loading and vehicle movement
  • Reduced visibility from airborne dust
  • Respiratory irritation or longer-term health effects from repeated exposure
  • Dust affecting nearby workers, operators or adjacent work areas
Noise, vibration and operator fatigue
  • Excessive noise from screen plant, mobile plant, alarms and material handling
  • Whole-body vibration from mobile plant operation
  • Fatigue, reduced concentration and slower reaction times
  • Communication failure in high-noise areas
Work at height, access and housekeeping around plant
  • Falls from walkways, platforms, ladders or plant access points
  • Slips and trips from spilled rock, mud, dust, hoses or tools
  • Falling tools or materials striking persons below
  • Restricted emergency escape from elevated plant areas
Emergencies, fire and abnormal events
  • Fire on mobile plant or fixed plant
  • Serious injury from entanglement, collision, collapse or electrical incident
  • Delayed emergency response due to isolation, distance or poor communication
  • Uncontrolled response to plant jam, storm or other abnormal event

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant hazard identification — Traffic movements in the workplace; p. 17.
  • Model guidance: Model Code of Practice: Excavation work — 2.3. Controlling the risks; p. 17.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: Managing the risk of fatigue at work — Provide sufficient breaks while at work; p. 30.
  • Model guidance: Model Code of Practice: Managing the risk of falls at workplaces — 3.2 Identifying the hazards; p. 16.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Construction work — 6.2 Workplace specific induction training; p. 41.
  • Model guidance: Model Code of Practice: Managing noise and preventing hearing loss at work — 5. Controlling the risks; p. 29.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 5. Step 4 — How to review controls; p. 27.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Civil Construction and EarthworksMining and Resources

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