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Refrigeration Installation SWMS

This SWMS covers refrigeration installation from site planning and equipment delivery through to pipework, electrical connections, commissioning and handover.

Activities covered include

  • Plan the work and establish the site
  • Pressure test and evacuate the system
  • Clean up and hand over the work area

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Refrigeration Installation SWMS
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This SWMS covers refrigeration installation from site planning and equipment delivery through to pipework, electrical connections, commissioning and handover. It supports managing lifting, elevated access, hot work, pressure, refrigerant and plant start-up risks.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Plan the work and establish the site
  • Deliver, position and lift refrigeration components
  • Set plant and assemble modules
  • Access elevated work areas
  • Install pipework and supports
  • Braze and join pipework
  • Pressure test and evacuate the system
  • Charge refrigerant and leak test
  • Install electrical connections
  • Commission the refrigeration system
  • Insulate, label and finish the installation
  • Clean up and hand over the work area

Who is this for?

For contractors, workers, supervisors and businesses carrying out refrigeration installation.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Plan work and establish site
  • Unidentified services
  • Unauthorised access
  • Refrigerant exposure
  • Conflicting trades
  • Emergency response delay
Deliver and position equipment
  • Vehicle collision
  • Plant roll-over
  • Crush from shifting load
  • Manual handling strain
  • Overhead powerline contact
Lift refrigeration plant components
  • Dropped load
  • Crush from suspended load
  • Crane overturning
  • Rigging failure
  • Contact with structures
  • Overhead powerline contact
Set plant and assemble modules
  • Plant instability
  • Crush points
  • Structural overload
  • Sharp edges
  • Noise exposure
  • Manual handling strain
Access elevated work areas
  • Fall from height
  • Falling tools
  • Fragile roof surface
  • EWP collision
  • Suspension trauma
Install pipework and supports
  • Falling pipework
  • Manual handling strain
  • Sharp pipe edges
  • Drilling into services
  • Silica dust
  • Noise and vibration
Braise and join pipework
  • Fire from hot work
  • Gas cylinder rupture
  • Fume inhalation
  • Burns from hot metal
  • Refrigerant decomposition products
  • Ignition of flammable refrigerant
Pressure test and evacuate system
  • Pipe rupture
  • Stored-energy release
  • Asphyxiation from nitrogen
  • Refrigerant release
  • Hose whip
  • Noise exposure
Charge refrigerant and leak test
  • Pressurised refrigerant release
  • Oxygen displacement
  • Flammable atmosphere
  • Cold burns
  • Environmental release
  • Cylinder handling injury
Install electrical connections
  • Electric shock
  • Arc flash
  • Unexpected plant start-up
  • Damaged cables
  • Fire from incorrect termination
  • Live testing exposure
Commission refrigeration system
  • Unexpected start-up
  • Rotating fan contact
  • High pressure
  • Refrigerant leak
  • Noise exposure
  • Hot or cold surface contact
Insulate, label and finish
  • Cuts from insulation
  • Adhesive vapours
  • Falls from access equipment
  • Trips from offcuts
  • Manual handling strain
Clean up and hand over
  • Residual pressure
  • Refrigerant release
  • Sharp waste
  • Slips and trips
  • Unauthorised operation
  • Environmental contamination

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations, including duties to identify hazards, manage risks, provide information, training, supervision, safe plant and safe systems of work.
  • Applicable electrical safety legislation and licensing requirements in the jurisdiction where the work is performed.
  • Applicable refrigerant management and environmental protection legislation, including refrigerant handling licence and refrigerant recovery requirements.
  • Model Code of Practice: Construction Work — use as guidance for construction work, SWMS and high risk construction work; model codes require adoption or recognition in the relevant jurisdiction before they have legal effect.
  • Model Code of Practice: Managing Risks of Plant in the Workplace — use as guidance for plant installation, commissioning, isolation, inspection and maintenance.
  • Model Code of Practice: Managing Electrical Risks in the Workplace — use as guidance for de-energisation, competent electrical work and electrical risk controls.
  • Model Code of Practice: Managing Risks of Hazardous Chemicals in the Workplace — use as guidance for SDSs, ventilation, gas-leak checks, atmospheric monitoring and maintaining controls.
  • Model Codes of Practice: Managing the Risk of Falls at Workplaces, Confined Spaces, Hazardous Manual Tasks, Managing Noise and Preventing Hearing Loss at Work, and Work Near Overhead and Underground Electric Lines, as applicable.
  • Technical guidance: current editions of AS/NZS 5149 Refrigerating systems and heat pumps; AS/NZS 1677 Refrigerating systems; AS/NZS 3000 Wiring Rules; AS 4836 Safe working on or near low-voltage electrical installations and equipment; AS/NZS 3788 Pressure equipment—In-service inspection; AS 4041 Pressure piping; AS 2550 Cranes—Safe use; AS/NZS 1891 Industrial fall-arrest systems; AS/NZS 5532 Manufacturing requirements for single-point anchor device; AS 2865 Confined spaces; AS/NZS 1715 and AS/NZS 1716 Respiratory protective equipment; AS/NZS 1337.1 Eye and face protection; AS/NZS 2210.3 Safety footwear; AS/NZS 4602.1 High-visibility garments; and AS/NZS 1270 Hearing protectors.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Air Conditioning and Refrigeration

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