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Open Cut Mining and Surface Extraction Risk Assessment

This risk assessment covers key hazards across open cut mining and surface extraction activities, from site access through to emergency response.

Activities covered include

  • Planning site access and pre-start activities
  • Managing blasting and post-blast exclusion areas
  • Preparing for weather events, emergencies and evacuation

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Open Cut Mining and Surface Extraction Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers key hazards across open cut mining and surface extraction activities, from site access through to emergency response. It supports planning work, coordinating activities and managing risks associated with plant, ground conditions, dust, blasting and changing weather.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Planning site access and pre-start activities
  • Managing mobile plant, light vehicle and pedestrian interaction
  • Working around pit walls, benches, excavations and edges
  • Managing dust during drilling, cutting, crushing and material handling
  • Loading, hauling, dumping and stockpile activities
  • Managing blasting and post-blast exclusion areas
  • Maintaining plant and controlling stored energy
  • Handling fuels and hazardous chemicals
  • Managing noise, vibration and fatigue
  • Preparing for weather events, emergencies and evacuation

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out open cut mining and surface extraction activities.

Activities & Hazards Covered

Activity Potential Hazards
Site access, planning and pre-start
  • Unauthorised access to active mining and extraction areas
  • Unclear task boundaries, changing ground or weather conditions
  • Poor coordination between crews, contractors and mobile plant
  • Workers starting without understanding current hazards or controls
Mobile plant, light vehicles and traffic interaction
  • Collision between haul trucks, excavators, loaders, dozers and light vehicles
  • Reversing incidents and blind spots
  • Pedestrians entering operating zones
  • Rollovers or loss of control on uneven ground, ramps or edges
Ground conditions, pit walls, benches and edge hazards
  • Ground collapse, wall failure or rock fall
  • Plant or vehicles entering unstable ground or the zone of influence near edges
  • Falls into excavations, voids or over bench edges
  • Instability caused by rain, vibration, blasting or poor drainage
Drilling, cutting, crushing and material handling dust exposure
  • Exposure to respirable crystalline silica and other airborne dusts
  • Reduced visibility from dust clouds
  • Dust affecting nearby workers, plant operators and other traffic
  • Long-term respiratory illness from repeated exposure
Loading, hauling, dumping and stockpile operations
  • Vehicle overturning at dump edges or stockpiles
  • Plant striking other vehicles, structures or workers during loading and tipping
  • Falling material from buckets, trays or stockpiles
  • Loss of control due to poor road conditions, poor visibility or overloading
Explosives, blasting and post-blast re-entry
  • Premature blast exposure
  • Fly rock, air blast, dust and noise
  • Misfires or undetonated explosives
  • Unauthorised entry into blast and post-blast exclusion zones
Maintenance, isolation and stored energy
  • Unexpected start-up of plant during maintenance or cleaning
  • Stored hydraulic, pneumatic, electrical or gravitational energy release
  • Contact with moving parts, belts, crushers or rotating equipment
  • Workers exposed while clearing blockages or accessing guarded areas
Fuels, hazardous chemicals and fire risk
  • Fuel spills, chemical exposure or splash injuries
  • Fire or explosion during refuelling or chemical handling
  • Hazardous atmospheres from exhaust, vapours or fumes
  • Environmental contamination from leaks or poor storage
Noise, vibration and operator fatigue
  • Hearing damage from mobile plant, drilling, crushing and blasting
  • Reduced awareness of alarms, radios or warnings in high noise areas
  • Whole-body or hand-arm vibration exposure
  • Fatigue leading to errors, slow reaction time and vehicle incidents
Weather, emergency response and evacuation
  • Reduced visibility from rain, fog, dust or low light
  • Lightning, heat, bushfire or severe weather affecting workers and plant
  • Delayed response to injury, fire, rollover or ground failure
  • Workers becoming stranded or unaccounted for in remote areas

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant hazard identification — Traffic movements in the workplace; p. 17.
  • Model guidance: Model Code of Practice: Managing risks of hazardous chemicals in the workplace — 2.1 How to identify which chemicals are hazardous; p. 15.
  • Model guidance: Model Code of Practice: Managing the risk of falls at workplaces — 3.2 Identifying the hazards; p. 16.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: Managing the risk of fatigue at work — Provide sufficient breaks while at work; p. 30.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 5. Step 4 — How to review controls; p. 27.
  • Model guidance: Model Code of Practice: Excavation work — 2.3. Controlling the risks; p. 17.
  • Model guidance: Model Code of Practice: Construction work — 6.2 Workplace specific induction training; p. 41.
  • Model guidance: Model Code of Practice: Work health and safety consultation, cooperation and coordination — 3. What is effective consultation?; p. 13.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Managing noise and preventing hearing loss at work — 5. Controlling the risks; p. 29.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Civil Construction and EarthworksMining and Resources

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