BlueSafe

Non-Destructive Testing SWMS

This SWMS covers non-destructive testing activities, including planning, work-area setup, component access, test preparation, testing methods and reporting.

Activities covered include

  • Plan the testing scope and work sequence
  • Carry out corrosion testing
  • Inspect results, report findings and demobilise

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Non-Destructive Testing SWMS
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This SWMS covers non-destructive testing activities, including planning, work-area setup, component access, test preparation, testing methods and reporting. It supports planning and managing risks from plant, energy sources, chemicals, radiation, equipment and work access.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Plan the testing scope and work sequence
  • Verify permits, access and worker competencies
  • Establish and control the testing area
  • Access components and manage isolation
  • Inspect and calibrate testing equipment
  • Prepare test surfaces
  • Carry out corrosion testing
  • Carry out ultrasonic testing
  • Conduct magnetic particle and penetrant testing
  • Set and maintain radiography exclusion zones
  • Perform radiographic exposures
  • Inspect results, report findings and demobilise

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out non-destructive testing activities.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Plan testing scope
  • Incorrect test method
  • Unidentified service hazards
  • Inadequate access
  • Unplanned plant operation
  • Worker fatigue
Verify permits and competencies
  • Unauthorised radiation work
  • Incompetent testing
  • Uncontrolled hazardous chemicals
  • Unauthorised plant access
Establish work area
  • Unauthorised entry
  • Vehicle strike
  • Slips and trips
  • Falling objects
  • Poor visibility
Access and isolate component
  • Unexpected plant movement
  • Stored energy release
  • Electric shock
  • Falls from height
  • Sharp edges
Inspect and calibrate equipment
  • Electrical shock
  • Defective equipment
  • Incorrect test results
  • Manual handling strain
  • Trip hazards
Prepare test surface
  • Airborne dust
  • Metal fragments
  • Chemical contact
  • Fire from solvents
  • Sharp corroded surfaces
Perform corrosion testing
  • Corroded component failure
  • Falling scale
  • Contact with process residues
  • Incorrect thickness readings
  • Awkward postures
Perform ultrasonic testing
  • Electrical leads
  • Slips from couplant
  • Incorrect flaw assessment
  • Repetitive hand strain
  • Restricted access
Conduct magnetic particle testing
  • Strong magnetic field
  • Implanted medical device interference
  • Electric shock
  • Electrical burns
  • Magnetic particle exposure
  • Residual magnetism
Conduct penetrant testing
  • Flammable vapours
  • Chemical splashes
  • Skin irritation
  • Fire ignition
  • Poor defect visibility
Set radiography exclusion zone
  • Ionising radiation exposure
  • Unauthorised entry
  • Public exposure
  • Loss of source control
  • Conflicting work activities
Perform radiographic exposures
  • Ionising radiation exposure
  • Source failure to retract
  • X-ray equipment malfunction
  • Damaged exposure cable
  • Unauthorised entry during exposure
  • Manual handling injury
Inspect results and report
  • Incorrect acceptance decision
  • Missed defect
  • Inadequate traceability
  • Premature return to service
  • Psychological fatigue
Clean up and demobilise
  • Residual radiation source
  • Chemical waste
  • Slips and trips
  • Manual handling strain
  • Unauthorised plant restart

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations, including duties to identify hazards, manage risks, provide safe plant and systems of work, consult workers, provide information/training/supervision, and maintain control measures.
  • Applicable Commonwealth, state or territory radiation safety legislation, regulations, licences, radiation management plans and regulator conditions governing possession, transport and use of radioactive sources or X-ray apparatus.
  • Safe Work Australia, Model Code of Practice: Managing the risks of plant in the workplace (November 2024), as adopted or applied in the relevant jurisdiction.
  • Safe Work Australia, Model Code of Practice: Confined spaces (November 2024), as adopted or applied in the relevant jurisdiction.
  • Safe Work Australia, Model Code of Practice: Managing the risk of falls at workplaces, as adopted or applied in the relevant jurisdiction.
  • Safe Work Australia, Model Code of Practice: Managing psychosocial hazards at work (2024), as adopted or applied in the relevant jurisdiction.
  • AS ISO 9712 Non-destructive testing — Qualification and certification of NDT personnel.
  • AS/NZS ISO 17636 series Non-destructive testing of welds — Radiographic testing.
  • AS/NZS ISO 17638 Non-destructive testing of welds — Magnetic particle testing.
  • AS/NZS ISO 3059 Non-destructive testing — Penetrant testing and magnetic particle testing — Viewing conditions.
  • AS/NZS ISO 16810 Non-destructive testing — Ultrasonic testing — General principles.
  • ARPANSA Radiation Protection Series and relevant regulator guidance for protection from ionising radiation in industrial radiography.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Manufacturing and ProductionMetal Fabrication and WeldingMining and Resources

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