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Loading and Unloading of Containers Risk Assessment

This risk assessment covers loading and unloading containers, from arrival and site set-up through lifting, securing, access and emergency response.

Activities covered include

  • Plan arrivals and site set-up to identify operating conditions, congestion and unauthorised access.
  • Control access to trailer decks, container tops and elevated areas to manage falls and falling objects.
  • Manage wind, heat, sun, rain, dust and low light, and plan responses to injuries, plant incidents and spills.

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Loading and Unloading of Containers Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers loading and unloading containers, from arrival and site set-up through lifting, securing, access and emergency response. It supports planning and risk management by addressing people, vehicles, plant, loads, hazardous atmospheres and changing weather conditions.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Plan arrivals and site set-up to identify operating conditions, congestion and unauthorised access.
  • Position trucks and establish driver safe areas while managing movement, pinch points and restraint handling.
  • Set pedestrian exclusion zones and separate people from trucks and mobile plant.
  • Complete pre-start checks for plant, lifting gear and attachments before lifting or travelling.
  • Manage loading and unloading lifts, including falling, swinging or shifting containers and coordination between people.
  • Control access to trailer decks, container tops and elevated areas to manage falls and falling objects.
  • Handle twist locks, restraints and securing equipment while managing stored energy, pinch points and container movement.
  • Manage manual handling of latches, chains, gates, dunnage and uneven loads around containers and trailers.
  • Consider hazardous chemicals, gases, vapours, dust, oxygen-deficient atmospheres and spills.
  • Manage wind, heat, sun, rain, dust and low light, and plan responses to injuries, plant incidents and spills.

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out container loading and unloading activities.

Activities & Hazards Covered

Activity Potential Hazards
Arrival, planning and site set-up
  • Unplanned vehicle and plant interaction
  • Congestion from queuing trucks
  • Workers or visitors entering the operating area without authorisation
  • Unsafe conditions not identified before loading or unloading starts
Positioning trucks and establishing driver safe areas
  • Truck movement during set-up
  • Driver struck by plant while leaving or re-entering the cab
  • Pinch points and crush injuries around trailer, wheels and chassis
  • Workers standing in unsafe locations while twist locks or restraints are handled
Pedestrian exclusion zones and traffic separation
  • Pedestrians struck by forklifts, reach stackers, straddle carriers or trucks
  • Workers entering no-go zones during lifting
  • Collision between mobile plant and other vehicles
  • Reversing incidents
Plant, lifting gear and pre-start checks
  • Plant failure during lifting or travelling
  • Dropped container from defective lifting attachments or locking devices
  • Hydraulic failure, tyre failure or steering defects
  • Use of unsuitable plant for the load or location
Loading and unloading lifts
  • Falling container or shifting load
  • Crush injuries to workers near the trailer or landing area
  • Swinging or unstable loads
  • Poor coordination between operator, spotter and driver
Access to trailer decks, container tops and elevated areas
  • Falls from trailer decks, ladders or container tops
  • Slips and trips on uneven or wet surfaces
  • Falling objects onto people below
  • Unsafe access while securing or checking loads
Twist locks, restraints and securing equipment
  • Hand injuries and pinch points
  • Stored energy released from locks or restraints
  • Strains from stiff or damaged locking gear
  • Container movement if restraints are not correctly engaged
Manual handling and uneven loads
  • Musculoskeletal strain from handling latches, chains, gates or dunnage
  • Awkward postures when reaching under trailers or around container corners
  • Unexpected load shift inside the container
  • Hands or limbs caught while positioning packing or supports
Hazardous atmospheres, dangerous goods and spills
  • Exposure to hazardous chemicals, gases, vapours or dust
  • Asphyxiation from oxygen-deficient atmosphere inside or near a container
  • Fire or explosion from incompatible cargo or ignition sources
  • Environmental contamination from spills or leaks
Weather, visibility and emergency response
  • Loss of load control in high wind or poor weather
  • Heat stress, sun exposure or dehydration
  • Reduced visibility in low light, rain or dust
  • Delayed response to injury, plant incident or spill

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant hazard identification — Traffic movements in the workplace; p. 17.
  • Model guidance: Model Code of Practice: Managing risks of hazardous chemicals in the workplace — 2.2 Safety Data Sheets (SDS); p. 16.
  • Model guidance: Model Code of Practice: Managing the risk of falls at workplaces — 3.2 Identifying the hazards; p. 16.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Transport and LogisticsManufacturing and ProductionWarehousing and DistributionRetail and Wholesale

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