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Hoist Operation Risk Assessment

This risk assessment covers hoist operation from planning and setup through lifting, maintenance and emergency response.

Activities covered include

  • Assessing the lift scope, load, travel path and work area
  • Communicating and signalling during lifting tasks
  • Preparing for dropped loads, injuries and other emergencies

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Hoist Operation Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers hoist operation from planning and setup through lifting, maintenance and emergency response. It supports identifying hazards, selecting controls and managing risks during hoist activities.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Assessing the lift scope, load, travel path and work area
  • Setting up the hoist and completing pre-operational checks
  • Confirming operator competency, authorisation and supervision needs
  • Assessing loads and selecting suitable lifting gear
  • Separating people from active lifting areas
  • Communicating and signalling during lifting tasks
  • Lifting, travelling and lowering loads under control
  • Managing electrical and overhead hazards
  • Responding to faults and isolating the hoist for maintenance
  • Preparing for dropped loads, injuries and other emergencies

Who is this for?

Suitable for contractors, workers, supervisors and businesses involved in hoist operation.

Activities & Hazards Covered

Activity Potential Hazards
Planning and work area assessment
  • Unclear lift scope, load details or travel path
  • Incorrect hoist selected for the task
  • People, structures or services within the lifting area
  • Poor ground, floor or supporting structure capacity
  • Weather or environmental conditions affecting load control
Hoist setup and pre-operational checks
  • Mechanical failure from damaged or poorly maintained hoist components
  • Failure of hooks, ropes, chains, brakes or limit devices
  • Unsafe setup position creating instability or collision risk
  • Missing or unreadable safe working load information
Operator competency and authorisation
  • Inexperienced or unauthorised worker operating the hoist
  • Incorrect use of controls or safety devices
  • Poor judgement of load limits, clearances or hazards
  • Inadequate supervision of new or unfamiliar workers
Load assessment and lifting gear selection
  • Overloading the hoist or lifting accessories
  • Wrong sling or attachment for the load shape or edges
  • Load shift due to poor balance or insecure packaging
  • Hidden damage in pre-slung or supplied lifting gear
Exclusion zones and pedestrian separation
  • Workers or others entering the active lift area
  • People struck by suspended or falling loads
  • Interaction with vehicles, mobile plant or the public
  • Dropped objects in adjacent work areas
Communication and signalling during lifts
  • Conflicting directions to the operator
  • Loss of communication between operator and dogger or spotter
  • Operator unable to see the load, landing area or travel path
  • Delayed response leading to collision or dropped load
Lifting, travelling and lowering the load
  • Load swing, snagging or uncontrolled movement
  • Collision with structures, services, plant or stored materials
  • Shock loading, side loading or sudden release
  • Dropped load due to poor control or unstable contents
Electrical and overhead hazards
  • Contact with overhead electric lines or electrical equipment
  • Electric shock from damaged electrical leads or controls
  • Arc flash or energised plant components
  • Restricted visibility near overhead services
Maintenance, fault response and isolation
  • Unexpected movement during adjustment, clearing jams or maintenance
  • Stored energy release from electrical or mechanical systems
  • Use of defective hoist after faults are identified
  • Exposure of nearby workers during repair activities
Emergency response and worker protection
  • Dropped load, entrapment or crush injury
  • Worker injured within the exclusion zone
  • Medical emergency during hoist operation
  • Poor response due to confusion or lack of rescue planning

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant used to lift or suspend persons or things; p. 17.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 2. Step 1 — How to identify hazards; p. 12.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Building and ConstructionTransport and LogisticsManufacturing and ProductionWarehousing and DistributionAutomotive and MechanicalGlazing and WindowsMining and ResourcesConcrete and FormworkShopfitting and Cabinet Making

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