BlueSafe

Engineering Grinding Linishing and Abrasive Wheels SWMS

This SWMS covers grinding, linishing and abrasive-wheel work from planning and setup through operation, dust control, cleaning and maintenance.

Activities covered include

  • Plan work and brief workers
  • Operate linishers
  • Clean, maintain and sign off equipment

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If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Engineering Grinding Linishing and Abrasive Wheels SWMS
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This SWMS covers grinding, linishing and abrasive-wheel work from planning and setup through operation, dust control, cleaning and maintenance. It supports risk management for abrasive equipment, sparks, dust, noise, heat, sharp edges and equipment condition.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Plan work and brief workers
  • Set up the work area
  • Inspect plant and accessories
  • Change wheels and discs
  • Operate bench or pedestal grinders
  • Operate portable grinders
  • Operate linishers
  • Sharpen blades and cutters
  • Perform wire-brushing tasks
  • File and deburr edges
  • Control dust, noise and heat
  • Clean, maintain and sign off equipment

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out grinding, linishing, abrasive-wheel or deburring activities.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Plan work and brief workers
  • Incorrect abrasive selection
  • Inadequate worker competency
  • Unidentified hazardous coatings
  • Uncontrolled ignition sources
  • Unauthorised access
Set up work area
  • Fire from sparks
  • Slip and trip hazards
  • Dust exposure
  • Poor lighting
  • Electrical leads
Inspect plant and accessories
  • Wheel burst
  • Guard failure
  • Electric shock
  • Entanglement
  • Flying fragments
  • Excessive vibration
Change wheels and discs
  • Unexpected start-up
  • Wheel burst
  • Incorrect mounting
  • Hand injuries
  • Stored energy
  • Flying fragments
Operate bench or pedestal grinder
  • Wheel burst
  • Contact with rotating wheel
  • Workpiece ejection
  • Hot metal burns
  • Eye injuries
  • Noise exposure
Operate portable grinders
  • Kickback
  • Disc shatter
  • Loss of control
  • Electric shock
  • Sparks and fire
  • Flying particles
Operate linisher safely
  • Entanglement at nip point
  • Belt breakage
  • Workpiece ejection
  • Dust inhalation
  • Hot surfaces
  • Noise exposure
Sharpen blades and cutters
  • Lacerations
  • Blade ejection
  • Contact with abrasive wheel
  • Overheating of cutting edge
  • Flying fragments
  • Hand-arm vibration
Perform wire brushing tasks
  • Ejected wire bristles
  • Wire brush burst
  • Entanglement
  • Dust exposure
  • Surface coating fumes
  • Sparks
File and deburr edges
  • Sharp edges
  • Hand lacerations
  • Tool slip
  • Eye injuries from swarf
  • Awkward posture
Control dust noise and heat
  • Respirable dust
  • Hazardous metal fumes
  • Hearing loss
  • Hot workpieces
  • Hand-arm vibration
  • Combustible dust
Clean work area
  • Residual sharp swarf
  • Dust re-suspension
  • Fire from hot waste
  • Slip hazards
  • Unauthorised plant use
Maintain and sign off
  • Unexpected energisation
  • Exposure to moving parts
  • Damaged safety guards
  • Electrical faults
  • Repeat equipment failure

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations, including duties to manage risks associated with plant, electricity, hazardous chemicals, airborne contaminants, noise, manual tasks, PPE, consultation, instruction, training and supervision.
  • Model Code of Practice: How to manage work health and safety risks (guidance only; confirm local adoption and applicability).
  • Model Code of Practice: Managing risks of plant in the workplace (guidance only; confirm local adoption and applicability).
  • Model Code of Practice: Managing noise and preventing hearing loss at work (guidance only; confirm local adoption and applicability).
  • Model Code of Practice: Managing risks of hazardous chemicals in the workplace (guidance only; confirm local adoption and applicability).
  • AS 1788 series, Abrasive wheels.
  • AS 4024.1 series, Safety of machinery.
  • AS/NZS 1337.1, Personal eye-protection.
  • AS/NZS 1270, Acoustics—Hearing protectors.
  • AS/NZS 1715 and AS/NZS 1716, Selection, use and maintenance of respiratory protective equipment.
  • AS/NZS 2210.3, Personal protective equipment—Safety footwear.
  • AS/NZS 3760, In-service safety inspection and testing of electrical equipment.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Manufacturing and ProductionMetal Fabrication and Welding

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