BlueSafe

Crusher SWMS

This SWMS covers planning, establishing, operating, cleaning and shutting down crusher and screening work.

Activities covered include

  • Plan the work and assess material before processing
  • Start, feed and operate crushing and screening plant
  • Refuel, manage fluids, clean the area and prepare plant for demobilisation

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Acceptance guaranteed

If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Crusher SWMS
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This SWMS covers planning, establishing, operating, cleaning and shutting down crusher and screening work. It supports risk management by addressing material, dust, plant, conveyor, blockage, fluid and transport hazards throughout the work.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Plan the work and assess material before processing
  • Establish the work zone and control access around plant
  • Mobilise, position and inspect crushing plant
  • Deploy the crusher and screen, including conveyor set-up
  • Start, feed and operate crushing and screening plant
  • Manage interaction between mobile plant, vehicles and pedestrians
  • Clear blockages and jams while managing stored energy and falling material
  • Refuel, manage fluids, clean the area and prepare plant for demobilisation

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out crushing and screening activities.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Plan work and assess material
  • Respirable crystalline silica
  • Asbestos-contaminated demolition waste
  • Unplanned plant interaction
  • Incompatible feed material
  • Fatigue and poor communication
Establish work zone
  • Unauthorised entry
  • Pedestrian struck by plant
  • Public exposure to dust
  • Uneven ground
  • Poor visibility
Mobilise and position plant
  • Plant roll-over
  • Collision during reversing
  • Crush from plant movement
  • Overhead service contact
  • Trailer uncoupling failure
Conduct pre-start inspection
  • Guard failure
  • Hydraulic hose rupture
  • Electrical shock
  • Fire
  • Uncontrolled start-up
  • Dust-control failure
Deploy crusher and screen
  • Crush from unfolding conveyors
  • Entanglement at pinch points
  • Struck by moving components
  • Plant instability
  • Electrical contact
Start crushing plant
  • Unexpected start-up
  • Flying material
  • Conveyor entanglement
  • Excessive dust
  • Noise exposure
Feed crusher safely
  • Loader collision
  • Rock ejection
  • Hopper engulfment
  • Crusher overload
  • Plant roll-over
  • Dust generation
Operate crushing and screening
  • Entanglement in conveyors
  • Crushing at moving parts
  • Ejected rock
  • Respirable silica dust
  • High noise
  • Diesel exhaust exposure
Manage mobile plant interaction
  • Pedestrian struck by plant
  • Vehicle collision
  • Blind spots
  • Reversing collision
  • Plant roll-over
Clear blockages and jams
  • Unexpected start-up
  • Stored hydraulic energy
  • Engulfment in hopper
  • Falling material
  • Entanglement
  • Manual handling injury
Refuel and manage fluids
  • Diesel fire
  • Fuel spill
  • Static ignition
  • Slip from oil spill
  • Exposure to hazardous chemicals
Clean plant and work area
  • Respirable dust exposure
  • Slips and trips
  • Entanglement
  • Falls from access points
  • Manual handling injury
Shutdown and demobilise
  • Uncontrolled shutdown
  • Stored energy
  • Falling components
  • Transport collision
  • Loose material on roadway

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations, including duties to manage risks, provide safe plant and systems of work, consult workers, provide training and supervision, and control airborne contaminants.
  • Model Code of Practice: Managing the Risks of Plant in the Workplace (guidance only unless adopted in the relevant jurisdiction).
  • Model Code of Practice: Managing Risks of Respirable Crystalline Silica in the Workplace (guidance only unless adopted in the relevant jurisdiction); crushing and mechanical screening of crystalline silica substances are identified processing activities.
  • Model Code of Practice: Managing the Work Environment and Facilities (guidance only unless adopted in the relevant jurisdiction).
  • Model Code of Practice: How to Manage Work Health and Safety Risks (guidance only unless adopted in the relevant jurisdiction).
  • Model Code of Practice: Managing Noise and Preventing Hearing Loss at Work (guidance only unless adopted in the relevant jurisdiction).
  • Code of Practice: Moving Plant on Construction Sites, where adopted or otherwise applicable; manage interaction between mobile plant, pedestrians, dust and diesel emissions.
  • AS 4024 series Safety of machinery; AS/NZS 1715 and AS/NZS 1716 respiratory protective equipment; AS/NZS 1270 hearing protectors; AS/NZS 1337.1 eye and face protection; AS/NZS 1801 industrial safety helmets; AS/NZS 2210.3 safety footwear; AS/NZS 3012 electrical installations—construction and demolition sites; AS 1940 storage and handling of flammable and combustible liquids; AS 2550 series cranes, hoists and winches—safe use where lifting plant is used.
  • Applicable mine safety, quarry safety, environmental, dangerous-goods, traffic-management and principal-contractor requirements must also be confirmed before work starts.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Civil Construction and EarthworksMining and Resources

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