BlueSafe

Boiler Safety SWMS

This SWMS covers boiler safety activities from planning and shutdown through isolation, inspection, servicing, repair, testing and handover.

Activities covered include

  • Plan the work and review relevant documents
  • Inspect the boiler and associated equipment
  • Close out the work and hand over outstanding information

Download immediately

Your editable Word and PDF files are ready to download after purchase.

Acceptance guaranteed

If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Boiler Safety SWMS
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This SWMS covers boiler safety activities from planning and shutdown through isolation, inspection, servicing, repair, testing and handover. It supports planning, hazard identification and risk management for pressure, heat, energy sources, fuel, access and maintenance work.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Plan the work and review relevant documents
  • Establish the work area and access arrangements
  • Shut down the boiler safely
  • Isolate energy sources and verify de-energisation
  • Depressurise, drain and cool the boiler
  • Inspect the boiler and associated equipment
  • Manage confined-space entry where required
  • Service the burner, fuel train, controls and safety devices
  • Complete repairs and reassemble components
  • Recommission and function-test the boiler
  • Close out the work and hand over outstanding information

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out boiler safety activities.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Plan work and review documents
  • Incorrect work scope
  • Uncontrolled energy sources
  • Inadequate competency
  • Conflicting activities
  • Unplanned boiler operation
Establish work area and access
  • Unauthorised entry
  • Slips and trips
  • Hot-surface contact
  • Vehicle interaction
  • Falling objects
Shut down boiler safely
  • Steam release
  • Thermal burns
  • Furnace explosion
  • Fuel ignition
  • Pressure vessel failure
  • Unexpected automatic start
Isolate and prove de-energised
  • Unexpected energisation
  • Steam or hot-water release
  • Gas release
  • Electrical shock
  • Stored pneumatic energy
  • Moving machinery
Depressurise drain and cool
  • Residual pressure
  • Steam flash
  • Hot condensate
  • Chemical exposure
  • Noise
  • Slippery surfaces
Inspect boiler and auxiliaries
  • Hot surfaces
  • Sharp edges
  • Slips and falls
  • Manual handling strain
  • Damaged pressure parts
  • Asbestos-containing materials
Conduct confined-space entry
  • Oxygen deficiency
  • Toxic atmosphere
  • Engulfment
  • Residual steam
  • Restricted rescue
  • Fall into vessel
  • Heat stress
Service burner and fuel train
  • Gas leak
  • Fire and explosion
  • Fuel spray
  • Electrical shock
  • Moving fan components
  • Combustion fumes
Service controls and safety devices
  • Electrical energisation
  • Incorrect set points
  • Failure of safety devices
  • Unexpected burner start
  • Arc flash
  • Hot-surface contact
Complete repairs and reassemble
  • Incorrect assembly
  • Dropped components
  • Pinch points
  • Manual handling strain
  • Leakage from joints
  • Tool-related injuries
Recommission and function test
  • Pressure release
  • Fuel ignition
  • Steam burns
  • Equipment failure
  • Unexpected movement
  • Exposure to combustion gases
Close out and hand over
  • Unresolved defects
  • Premature plant release
  • Chemical waste
  • Residual trip hazards
  • Poor maintenance records

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations, including duties to manage risks, consult with workers, provide safe plant, control hazardous chemicals, manage electrical risks and maintain plant records.
  • Model Code of Practice: How to manage work health and safety risks (guidance only; confirm adoption and status in the relevant jurisdiction).
  • Model Code of Practice: Confined spaces, including physical isolation of hazardous services and stored energy before entry (guidance only; confirm adoption and status in the relevant jurisdiction).
  • Model Code of Practice: Managing electrical risks in the workplace (guidance only; confirm adoption and status in the relevant jurisdiction).
  • AS/NZS 3788:2006 Pressure equipment—In-service inspection.
  • AS 2593:2021 Boilers—Safety management and supervision systems.
  • AS 4343:2014 Pressure equipment—Hazard levels.
  • AS 2865:2009 Confined spaces.
  • AS/NZS 1715 and AS/NZS 1716 Respiratory protective equipment.
  • AS/NZS 1891 series Industrial fall-arrest systems and devices.
  • AS/NZS 3012 Electrical installations—Construction and demolition sites, where temporary electrical equipment is used.
  • Manufacturer operating, inspection, servicing and emergency instructions for the specific boiler, burner and control system.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Building and ConstructionManufacturing and ProductionMining and Resources

Related templates

$79.50

$96.80

Save $17.30

One-time payment