BlueSafe

Auto Glazing SWMS

This SWMS covers the removal, replacement and inspection of vehicle glass and associated trims or systems.

Activities covered include

  • Review the job, vehicle and replacement glass requirements
  • Lift out removed glass and prepare bonding surfaces
  • Clean up glass, chemical waste and the work area

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Your editable Word and PDF files are ready to download after purchase.

Acceptance guaranteed

If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Auto Glazing SWMS
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This SWMS covers the removal, replacement and inspection of vehicle glass and associated trims or systems. It supports planning and managing risks from glass handling, cutting tools, adhesives, electrical components, sharp edges and vehicle release.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Review the job, vehicle and replacement glass requirements
  • Set up and control the work area
  • Inspect tools and personal protective equipment
  • Protect the vehicle interior before glass work
  • Remove exterior mouldings and cut out damaged glass
  • Lift out removed glass and prepare bonding surfaces
  • Apply adhesive and install replacement glass
  • Refit trims and associated systems
  • Inspect the finished work and release the vehicle
  • Clean up glass, chemical waste and the work area

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out auto glazing activities.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Review job and vehicle
  • Incorrect glass selection
  • Undetected vehicle damage
  • Airbag or sensor activation
  • Unauthorised work area entry
Set up work area
  • Vehicle movement
  • Public interaction
  • Slips and trips
  • Poor lighting
  • Weather exposure
Inspect tools and PPE
  • Tool malfunction
  • Electric shock
  • Cuts from damaged tools
  • Noise exposure
  • Inadequate PPE
Protect vehicle interior
  • Interior damage
  • Sharp fragments
  • Airbag damage
  • Manual handling strain
Remove exterior mouldings
  • Cuts from trims
  • Flying clips
  • Damage to bodywork
  • Awkward posture
Cut out damaged glass
  • Laceration from glass
  • Tool kickback
  • Flying glass fragments
  • Urethane cutting resistance
  • Noise and vibration
  • Damage to airbags or wiring
Lift out removed glass
  • Glass breakage
  • Crush injury
  • Laceration
  • Musculoskeletal strain
  • Falling glass
Prepare bonding surfaces
  • Chemical exposure
  • Urethane vapours
  • Cuts from pinch weld
  • Corrosion exposure
  • Fire from flammables
Apply adhesive bead
  • Chemical splash
  • Urethane exposure
  • Incorrect bead profile
  • Hand strain
  • Bond failure
Install replacement glass
  • Dropped glass
  • Crush injury
  • Laceration
  • Incorrect placement
  • Adhesive bond failure
Refit trims and systems
  • Airbag malfunction
  • Electrical short circuit
  • Sharp trims
  • Incorrect component fitment
  • ADAS system fault
Inspect and release vehicle
  • Water leak
  • Glass failure
  • Premature vehicle use
  • Residual sharp debris
  • Customer injury
Clean up and demobilise
  • Glass waste cuts
  • Chemical waste exposure
  • Slips and trips
  • Manual handling injury
  • Environmental contamination

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations, including duties to identify hazards, eliminate or minimise risks so far as is reasonably practicable, provide information, training, instruction and supervision, consult workers, manage hazardous chemicals, maintain plant and provide suitable PPE.
  • Model Code of Practice: How to Manage Work Health and Safety Risks; use the hierarchy of controls and combine controls where necessary. Administrative controls and PPE are lower-order controls and should not be relied on alone.
  • Model Code of Practice: Managing Risks of Plant in the Workplace; inspect, maintain and remove defective plant from service, and manage risks from powered tools and mobile equipment.
  • Model Code of Practice: Hazardous Manual Tasks; redesign tasks and provide mechanical aids before relying on manual-handling technique or task rotation.
  • Model Code of Practice: Managing Electrical Risks in the Workplace; ensure electrical equipment is safe, work areas are controlled and SWMS are developed with affected workers where prescribed high-risk electrical construction work applies.
  • Model Code of Practice: Managing the Risk of Falls at Workplaces; provide safe access and use fall-prevention measures where a fall risk is identified.
  • Model Code of Practice: Construction Work; model codes are guidance for adoption by Commonwealth, state and territory governments and do not automatically have legal effect in every jurisdiction.
  • Guidance standards: AS/NZS 1337.1 eye and face protection; AS/NZS 2161 protective gloves; AS/NZS 2210.3 safety footwear; AS/NZS 1715 and AS/NZS 1716 respiratory protective equipment; AS/NZS 3760 in-service safety inspection and testing of electrical equipment; AS/NZS 2080 automotive safety glass; AS/NZS 4024 series safety of machinery.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Automotive and MechanicalGlazing and Windows

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