BlueSafe

Auto Glazing Risk Assessment

This risk assessment covers auto glazing work from job planning and vehicle isolation through glass removal, installation, checks and waste handling.

Activities covered include

  • Plan the job, confirm work area conditions and check available materials and information
  • Handle, lift and position glass
  • Dispose of glass and other waste, maintain housekeeping and prepare for emergencies

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If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Auto Glazing Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers auto glazing work from job planning and vehicle isolation through glass removal, installation, checks and waste handling. It supports planning by identifying risks from glass, chemicals, vehicles, tools, electrical equipment, traffic exposure and housekeeping.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Plan the job, confirm work area conditions and check available materials and information
  • Position and isolate vehicles before glazing work
  • Remove damaged or existing glass and manage sharp edges and fragments
  • Prepare surfaces and use primers, adhesives, cleaners and solvents
  • Handle, lift and position glass
  • Use powered tools and electrical equipment
  • Manage mobile, roadside and traffic-exposed work areas
  • Complete curing, post-install checks and return-to-service communication
  • Dispose of glass and other waste, maintain housekeeping and prepare for emergencies

Who is this for?

For contractors, workers, supervisors and businesses carrying out auto glazing activities.

Activities & Hazards Covered

Activity Potential Hazards
Job planning and work area set-up
  • Unplanned exposure to moving vehicles in workshop, driveway or roadside locations
  • Unauthorised persons entering the work area
  • Poor lighting, restricted access or cramped workspace
  • Incorrect tools, glass type, adhesive or SDS information not available
  • Emergency arrangements not understood
Vehicle positioning and isolation
  • Vehicle movement during glazing work
  • Unexpected operation of wipers, windows, tailgates or powered components
  • Battery-related electrical hazards when working near wiring or sensors
  • Slips or trips around doors, cords, hoses and parts
Removal of damaged or existing glass
  • Cuts and punctures from broken glass, sharp edges and trimming tools
  • Glass shattering during removal
  • Eye injuries from flying fragments
  • Manual handling strain from awkward postures or reaching into apertures
Surface preparation and use of chemicals
  • Exposure to primers, adhesives, cleaners and solvents
  • Skin or eye contact with hazardous chemicals
  • Inhalation of vapours in enclosed vehicles or poorly ventilated areas
  • Fire or ignition from flammable products
Glass handling, lifting and positioning
  • Musculoskeletal injury from lifting, carrying or holding glass
  • Dropped loads causing crush or cut injuries
  • Poor grip due to wet, contaminated or awkward loads
  • Strain from overreaching across bonnets, trays or interiors
Use of powered tools and electrical equipment
  • Electric shock from damaged leads, chargers or portable tools
  • Entanglement, laceration or impact from powered cutting tools
  • Noise and flying particles
  • Trip hazards from extension leads and hoses
Mobile work, roadside attendance and traffic exposure
  • Workers struck by passing vehicles
  • Poor visibility to road users
  • Unstable work area near traffic lanes
  • Distraction from customers, bystanders or changing site conditions
Curing, post-install checks and return to service
  • Glass displacement or failure if the vehicle is returned to service too early
  • Exposure to uncured adhesive during clean-up or inspection
  • Injury during functional testing of wipers, windows or electrical components
  • Customer or worker misunderstanding of temporary restrictions
Waste disposal, housekeeping and emergency readiness
  • Cuts from off-cuts, broken glass, blades and contaminated waste
  • Trips and slips from debris, packaging, spilled chemicals or cords
  • Inadequate response to laceration, chemical splash or fire
  • Defective controls not reported or corrected

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant hazard identification — Traffic movements in the workplace; p. 17.
  • Model guidance: Model Code of Practice: Managing risks of hazardous chemicals in the workplace — 2.1 How to identify which chemicals are hazardous; p. 15.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: Managing the risk of fatigue at work — Provide sufficient breaks while at work; p. 30.
  • Model guidance: Model Code of Practice: Managing noise and preventing hearing loss at work — 5. Controlling the risks; p. 29.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 5. Step 4 — How to review controls; p. 27.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Automotive and MechanicalGlazing and Windows

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