BlueSafe

Working on Large Vehicles - Trailers Risk Assessment

This risk assessment covers maintenance and work activities on large vehicles and trailers, including securing, supporting, accessing and servicing them.

Activities covered include

  • Plan the work area and check trailer condition, stored energy, lighting and ground conditions.
  • Isolate electrical, hydraulic, pneumatic and mechanical energy before using tools or working on moving parts.
  • Use oils, grease, electrolyte, cleaners and brake fluids while managing spills and emergency readiness.

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If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Working on Large Vehicles - Trailers Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers maintenance and work activities on large vehicles and trailers, including securing, supporting, accessing and servicing them. It supports planning by identifying movement, crush, access, energy, manual handling, hot-work and chemical hazards for risk management.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Plan the work area and check trailer condition, stored energy, lighting and ground conditions.
  • Secure trailers to prevent rolling, shifting or unexpected movement during work.
  • Lift, jack and support trailers, axles and components before working underneath or removing parts.
  • Access trailer decks, tops and other elevated areas while managing fall and dropped-object hazards.
  • Manage interactions with workshop traffic, forklifts, trucks, trailers and service vehicles.
  • Isolate electrical, hydraulic, pneumatic and mechanical energy before using tools or working on moving parts.
  • Carry out wheel, brake, suspension and underbody work while managing pinch points, dust, sharp edges and hot surfaces.
  • Handle heavy tools, wheels and components while reducing strain, awkward posture and dropped-object risks.
  • Undertake welding, grinding, cutting and other hot work while managing sparks, fumes, burns and noise.
  • Use oils, grease, electrolyte, cleaners and brake fluids while managing spills and emergency readiness.

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out work on large vehicles and trailers.

Activities & Hazards Covered

Activity Potential Hazards
Planning and work area set-up
  • Unplanned trailer movement during maintenance
  • People entering the work area and being struck by vehicles, plant or trailer components
  • Inadequate information about trailer condition, defects or stored energy
  • Poor lighting, wet ground or uneven surfaces causing slips and loss of control
Securing trailer against movement
  • Trailer rolling or shifting
  • Unexpected movement during coupling, uncoupling or servicing
  • Crush injuries between trailer, prime mover and fixed objects
Lifting, jacking and supporting trailer or axles
  • Collapse from incorrect jacking or inadequate support
  • Failure of jacks, stands or supports
  • Crushing of workers under suspended trailer components
  • Falling wheels, hubs or heavy parts during removal
Access to trailer decks, tops and elevated areas
  • Falls from trailer decks, ladders or access points
  • Slips from mud, grease, water or uneven surfaces
  • Falling tools or parts striking people below
Interaction with mobile plant, forklifts and workshop traffic
  • Workers struck by moving trucks, trailers, forklifts or service vehicles
  • Collision during reversing or repositioning
  • Blind spots around large vehicles and trailers
Tools, stored energy and isolation
  • Unexpected release of electrical, hydraulic, pneumatic or mechanical energy
  • Entanglement or contact with moving parts
  • Electric shock from faulty equipment or circuits
  • Hose whip, pressure release or component ejection
Wheels, brakes, suspension and underbody work
  • Crush injuries from wheel or component movement
  • Exposure to pinch points and suspended parts
  • Brake dust, sharp edges and hot surfaces
  • Unexpected movement of suspension or mechanical parts during adjustment
Hazardous manual tasks and material handling
  • Strains and sprains from lifting heavy parts, tools or wheels
  • Awkward postures while reaching under trailers or into compartments
  • Repetitive force when loosening fasteners or handling components
  • Dropped objects injuring feet or hands
Welding, grinding, cutting and hot work
  • Fire or explosion from sparks near fuels, tyres, grease or residues
  • Eye injuries, burns and flying particles
  • Fumes, gases and airborne contaminants
  • Noise exposure
Chemicals, spills and emergency readiness
  • Skin or eye contact with oils, grease, battery electrolyte, cleaners or brake fluids
  • Inhalation of vapours, mists or dusts
  • Slips from spills
  • Delayed response to injury, fire or uncontrolled release

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: Managing the risk of falls at workplaces — 3.2 Identifying the hazards; p. 16.
  • Model guidance: Model Code of Practice: Work health and safety consultation, cooperation and coordination — 3. What is effective consultation?; p. 13.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Assessing plant risks — work practices and procedures; p. 20.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 4. Step 3 — How to control risks; p. 20.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Transport and LogisticsWarehousing and DistributionAutomotive and MechanicalMining and Resources

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