BlueSafe
Welding SWMS

Welding SWMS

  • -100% Compliant with Australian WHS Acts & Regulations
  • -Fully Editable MS Word & PDF Formats Included
  • -Pre-filled Content - Ready to Deploy Immediately
  • -Customisable - Easily Add Your Logo & Site Details
  • -Includes 2 Years of Free Compliance Updates

Included with your purchase

1Download immediately

Sign in to Blue Safe Portal and download the editable Word or PDF files.

2Optional free branding

Complete your company profile first if you want us to add your logo, business details and ABN.

One-time purchase. Portal downloads, branding and updates are included for 2 years.

Product Overview

This SWMS covers welding work from job review and work-area setup through to welding, grinding, equipment shutdown and cleanup. It supports planning and risk management for hot work, cylinders, leads, fumes, heat, sparks and residual fire sources.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Review the job, work area and welding process
  • Set up a welding exclusion zone
  • Issue and manage hot work arrangements
  • Position gas cylinders for the work
  • Inspect welding equipment, leads and hoses
  • Prepare and fit up the workpiece
  • Set ventilation and fume controls
  • Complete welding operations
  • Grind and dress completed welds
  • Inspect the completed weld
  • Shut down welding equipment
  • Clean up and complete sign-off

Who is this for?

For contractors, workers, supervisors and businesses carrying out welding work.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Review job and work area
  • Unidentified work hazards
  • Incorrect welding process
  • Hazardous coatings
  • Unauthorised work
  • Conflicting activities
Establish welding exclusion zone
  • Arc flash exposure
  • Hot slag projection
  • Fire from sparks
  • Unauthorised entry
  • Trip hazards
Issue hot work permit
  • Ignition of combustibles
  • Hidden fire spread
  • Flammable vapours
  • Inadequate emergency response
  • Uncontrolled hot work
Position gas cylinders safely
  • Cylinder fall
  • Gas release
  • Flashback
  • Fire or explosion
  • Manual handling strain
Inspect welding equipment
  • Electric shock
  • Damaged leads
  • Equipment malfunction
  • Gas hose failure
  • Unexpected energisation
Prepare workpiece and fit-up
  • Welding fumes
  • Metal dust
  • Sharp edges
  • Crush injury
  • Manual handling strain
Set ventilation and fume controls
  • Welding fume inhalation
  • Toxic metal exposure
  • Oxygen depletion
  • Flammable vapours
  • Heat stress
Complete welding operation
  • Arc radiation
  • Electric shock
  • Molten metal splash
  • Burns from hot work
  • Welding fume
  • Fire from sparks
  • Noise exposure
Grind and dress welds
  • Disc rupture
  • Flying particles
  • Noise exposure
  • Metal dust
  • Hot sparks
  • Entanglement
Inspect completed weld
  • Burns from hot metal
  • Sharp edges
  • Unexpected movement
  • Exposure to residual fumes
  • Defective weld
Shut down welding equipment
  • Gas leak
  • Flashback
  • Electrical energisation
  • Fire from residual heat
  • Unauthorised reuse
Clean up and sign off
  • Residual fire sources
  • Sharp metal waste
  • Slips and trips
  • Hazardous waste exposure
  • Unauthorised access

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations.
  • Model Code of Practice: Welding Processes, as adopted or applied in the relevant jurisdiction.
  • Model Code of Practice: How to Manage Work Health and Safety Risks, as adopted or applied in the relevant jurisdiction.
  • Model Code of Practice: Managing Risks of Hazardous Chemicals in the Workplace, as adopted or applied in the relevant jurisdiction.
  • Model Code of Practice: Confined Spaces and Managing the Risk of Falls at Workplaces, where applicable.
  • AS 1674.1:1997 Safety in welding and allied processes—Fire precautions.
  • AS 1674.2:2007 Safety in welding and allied processes—Electrical.
  • AS 4332:2004 The storage and handling of gases in cylinders.
  • AS/NZS 1337.1 Personal eye-protection—Eye and face protectors for occupational applications.
  • AS/NZS 1715 Selection, use and maintenance of respiratory protective equipment.
  • AS/NZS 1716 Respiratory protective devices.
  • AS/NZS 3760 In-service safety inspection and testing of electrical equipment.
  • AS/NZS 60974 series Arc welding equipment.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Metal Fabrication and Welding

$79.50

Safe Work Australia Aligned