BlueSafe

Vehicle Testing Risk Assessment

This risk assessment covers vehicle testing from planning and test-area setup through to driving, fault rectification and incident response.

Activities covered include

  • Plan and authorise testing tasks, personnel, site activities and emergency arrangements
  • Carry out reversing, parking and low-speed manoeuvres
  • Respond to incidents, isolate affected areas and complete reporting and handover

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Vehicle Testing Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers vehicle testing from planning and test-area setup through to driving, fault rectification and incident response. It supports planning and risk management by identifying vehicle condition, traffic, energy, fumes and emergency risks during testing activities.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Plan and authorise testing tasks, personnel, site activities and emergency arrangements
  • Set up test areas and manage traffic, pedestrians, access and surface conditions
  • Inspect vehicle condition, defects, fluids, tools, cargo and components before testing
  • Enter and exit vehicles and complete static checks
  • Conduct dynamic driving, acceleration, braking and manoeuvre tests
  • Carry out reversing, parking and low-speed manoeuvres
  • Manage engine-running work, exhaust fumes, noise, hot surfaces and ignition sources
  • Address electrical, battery, hybrid and electric vehicle system risks
  • Undertake maintenance, adjustments and fault rectification during testing
  • Respond to incidents, isolate affected areas and complete reporting and handover

Who is this for?

For workers, supervisors, contractors and businesses involved in planning, conducting, observing or supporting vehicle testing.

Activities & Hazards Covered

Activity Potential Hazards
Planning and authorisation
  • Unclear test scope leading to unsafe tasks or conditions
  • Untrained or unauthorised workers operating or assessing vehicles
  • Conflicting site activities creating vehicle and pedestrian interaction
  • Poor communication of changed conditions, defects or emergency arrangements
Test area setup and traffic management
  • Collision with pedestrians, other vehicles or mobile plant
  • Reversing incidents and blind spot exposure
  • Unauthorised entry into the test area
  • Poor surface condition causing skid, rollover or loss of control
Vehicle condition and pre-test inspection
  • Mechanical failure during test
  • Tyre failure, brake failure or steering loss
  • Fluid leaks creating slip, fire or environmental hazards
  • Loose tools, cargo or components becoming projectiles
Entry, exit and static checks
  • Slips, trips and falls when entering or exiting the vehicle
  • Musculoskeletal strain from awkward access or handling test equipment
  • Contact with hot surfaces, sharp edges or damaged components
  • Unexpected vehicle movement during static checks
Dynamic driving and performance testing
  • Loss of control at speed
  • Collision during acceleration, braking or manoeuvre testing
  • Seat belt non-use or occupant movement inside the vehicle
  • Driver distraction from instruments, radios or observers
Reversing, parking and low-speed manoeuvring
  • Person struck by vehicle during reversing
  • Crush injuries between vehicle and fixed objects
  • Property damage from restricted clearances
  • Roll-away after parking
Engine running, exhaust and noise exposure
  • Exposure to exhaust fumes in enclosed or poorly ventilated areas
  • Noise affecting communication and hearing
  • Burns from exhaust, engine or cooling system components
  • Fire from fuel or ignition sources near running vehicles
Electrical, battery and hybrid or EV systems
  • Electric shock or arc flash from high voltage systems
  • Unexpected energisation during testing or fault finding
  • Battery thermal event, fire or release of hazardous substances
  • Inappropriate work on electrical systems by unqualified workers
Maintenance, adjustment and fault rectification during testing
  • Unexpected start-up or movement during adjustment
  • Release of stored energy from hydraulic, pneumatic, spring or electrical sources
  • Entanglement with moving parts
  • Exposure to hazardous chemicals, oils or battery electrolyte
Emergency response, incidents and completion
  • Delayed response to collision, fire or medical event
  • Inadequate isolation of incident area after a test failure
  • Workers exposed while recovering a disabled or damaged vehicle
  • Repeat incidents due to poor reporting or handover

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant hazard identification — Traffic movements in the workplace; p. 17.
  • Model guidance: Model Code of Practice: Managing risks of hazardous chemicals in the workplace — 2.1 How to identify which chemicals are hazardous; p. 15.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 5. Step 4 — How to review controls; p. 27.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 5. Isolation, locking off and access; p. 34.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: Managing noise and preventing hearing loss at work — 5. Controlling the risks; p. 29.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Transport and LogisticsAutomotive and MechanicalMining and Resources

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