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Structural Steel Erection Risk Assessment

This risk assessment covers structural steel erection activities, from planning and deliveries through lifting, positioning, work at height and emergency readiness.

Activities covered include

  • Plan erection sequencing, design information and coordination with other site activities
  • Position, align, temporarily brace and connect steel members
  • Use tools, undertake hot work, maintain housekeeping and prepare for emergencies

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Structural Steel Erection Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers structural steel erection activities, from planning and deliveries through lifting, positioning, work at height and emergency readiness. It supports planning by identifying hazards that may affect structural stability, workers, plant and surrounding site areas.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Plan erection sequencing, design information and coordination with other site activities
  • Manage delivery, unloading and storage of steel members
  • Set up cranes, lifting gear and controls for suspended loads
  • Establish lift zones, exclusion areas and protections at site interfaces
  • Manage work at height, access, edge protection and falling objects
  • Position, align, temporarily brace and connect steel members
  • Coordinate mobile plant, EWPs and workplace traffic
  • Manage risks around overhead, underground and concealed services
  • Respond to weather, ground conditions and changing site conditions
  • Use tools, undertake hot work, maintain housekeeping and prepare for emergencies

Who is this for?

Suitable for contractors, workers, supervisors and businesses involved in structural steel erection activities.

Activities & Hazards Covered

Activity Potential Hazards
Planning, coordination and design information
  • Incorrect erection sequence causing instability or collapse
  • Missing or unclear information on member weights, lifting points or temporary bracing
  • Simultaneous trades creating exposure to suspended loads, falls or struck-by hazards
  • Unplanned changes to layout or supports affecting structural stability
Delivery, unloading and on-site storage of steel
  • Workers struck by moving trucks, forklifts or shifting loads
  • Unstable stacking leading to roll, collapse or pinch injuries
  • Manual handling injuries during dogging, guiding or repositioning members
  • Trips and restricted access caused by poor laydown areas
Crane setup, lifting gear and suspended loads
  • Crane overturning or loss of load
  • Failure of lifting gear, slings, shackles or hooks
  • Workers struck by suspended or slewing loads
  • Poor ground conditions affecting crane stability
Exclusion zones, public protection and site interfaces
  • Persons entering the lift zone or area below erection work
  • Falling objects striking workers, visitors or the public
  • Vehicle or pedestrian access through active lifting areas
  • Overlap with other contractors creating uncontrolled exposure
Work at height, access and edge protection
  • Falls from exposed edges, incomplete decks or open penetrations
  • Falls while accessing connection points or changing work positions
  • Failure or misuse of fall arrest or restraint equipment
  • Dropped tools or materials from height
Positioning, plumbing, temporary bracing and connection stability
  • Partial collapse during alignment or before full connection
  • Members swinging, rotating or slipping during placement
  • Pinch points and crush injuries at connections
  • Temporary bracing failure or displacement
Mobile plant, EWPs and workplace traffic
  • Collision between plant, pedestrians or other vehicles
  • Entrapment or crushing near slewing plant or EWPs
  • Plant overturning on unsuitable surfaces or near edges
  • Unauthorised use of plant
Overhead and underground services
  • Electric shock or arc flash from overhead powerlines
  • Plant or long steel members encroaching into exclusion distances
  • Contact with underground or concealed services during crane setup or anchoring
  • Fire, explosion or service interruption from damaged utilities
Weather, environment and changing site conditions
  • Wind causing uncontrolled load movement or instability
  • Heat, UV exposure or dehydration reducing concentration
  • Rain, lightning or poor visibility increasing slip and crane risks
  • Changing ground conditions affecting access or plant stability
Tools, hot work, housekeeping and emergency readiness
  • Cuts, abrasions and eye injuries from hand and power tools
  • Fire, burns or fumes from hot work associated with steel adjustment or fixing
  • Trips, slips and falling object hazards from poor housekeeping
  • Delayed rescue after a fall or other serious incident

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing the risk of falls at workplaces — 3.2 Identifying the hazards; p. 16.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant used to lift or suspend persons or things; p. 17.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Managing noise and preventing hearing loss at work — 5. Controlling the risks; p. 29.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Building and ConstructionCivil Construction and EarthworksMining and Resources

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