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Steel Fixing Risk Assessment

This risk assessment covers steel fixing activities, from work area review and material handling through to lifting, access and emergency readiness.

Activities covered include

  • Reviewing the work area, site hazards, services and work sequencing
  • Fixing steel near formwork, penetrations and leading edges
  • Managing heat, dust, noise, weather and emergency readiness

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If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Steel Fixing Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers steel fixing activities, from work area review and material handling through to lifting, access and emergency readiness. It supports planning by identifying hazards that may affect workers, work surfaces, materials, plant and changing site conditions.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Reviewing the work area, site hazards, services and work sequencing
  • Using access routes, ladders and temporary work surfaces
  • Handling reinforcement, mesh, chairs and related equipment
  • Unloading, storing and stacking steel and mesh
  • Moving suspended steel loads and bundles
  • Fixing steel near formwork, penetrations and leading edges
  • Managing exposed reinforcement, sharp edges and tie wire
  • Using powered tools and electrical equipment
  • Working around mobile plant, vehicles and adjacent services
  • Managing heat, dust, noise, weather and emergency readiness

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out steel fixing activities.

Activities & Hazards Covered

Activity Potential Hazards
Planning and work area review
  • Unidentified site hazards, services or interfaces with other trades
  • Poor sequencing causing workers to enter incomplete or unstable areas
  • Unsafe ground, deck or access conditions before steel fixing starts
Access, egress and work surfaces
  • Falls from edges, penetrations or incomplete decks
  • Slips and trips on uneven surfaces, loose materials or protruding steel
  • Unsafe ladder or temporary access use
Manual handling of reinforcement, mesh and equipment
  • Musculoskeletal injury from lifting, carrying, dragging or repetitive tying
  • Pinch and crush injuries when moving bars, mesh packs or chairs
  • Strains from awkward postures in congested or low work areas
Delivery, storage and stacking of steel
  • Struck-by incidents during unloading
  • Collapse or movement of stacked reinforcement or mesh
  • Trips, cuts and access obstruction from poor storage layouts
Crane lifts and movement of suspended loads
  • Workers struck by suspended loads or shifting bundles
  • Dropped loads from unsuitable slinging or load instability
  • Collision with structures, formwork or other plant
Working near formwork, penetrations and leading edges
  • Falls from height while fixing steel near slab edges or voids
  • Collapse or failure of incomplete supports or formwork
  • Workers below struck by tools, wire or steel off-cuts
Protruding steel, impalement and sharp edges
  • Impalement on starter bars or exposed reinforcement
  • Cuts and puncture wounds from sharp wire, burrs and cut bar ends
  • Eye injuries from tie wire tension or cutting activities
Use of powered tools and electrical equipment
  • Electric shock from damaged leads, equipment or temporary power
  • Lacerations, flying particles or entanglement from cutters, benders or grinders
  • Noise and hand-arm vibration from powered equipment
Mobile plant, vehicles and adjacent services
  • Workers struck by reversing plant, trucks or pumps
  • Contact with overhead powerlines or underground services
  • Restricted visibility and pinch points in congested work zones
Environment, exposure and emergency readiness
  • Heat stress, dehydration and sun exposure
  • Dust, noise and changing weather affecting footing, visibility or load stability
  • Delayed response to injury, collapse or electrical incident

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: Managing the risk of falls at workplaces — 3.2 Identifying the hazards; p. 16.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant used to lift or suspend persons or things; p. 17.
  • Model guidance: Model Code of Practice: Construction work — 6.2 Workplace specific induction training; p. 41.
  • Model guidance: Model Code of Practice: Excavation work — 2.3. Controlling the risks; p. 17.
  • Model guidance: Model Code of Practice: Managing noise and preventing hearing loss at work — 5. Controlling the risks; p. 29.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 2. Step 1 — How to identify hazards; p. 12.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Building and ConstructionCivil Construction and EarthworksMining and ResourcesConcrete and Formwork

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