BlueSafe
Spray Painting SWMS

Spray Painting SWMS

  • -100% Compliant with Australian WHS Acts & Regulations
  • -Fully Editable MS Word & PDF Formats Included
  • -Pre-filled Content - Ready to Deploy Immediately
  • -Customisable - Easily Add Your Logo & Site Details
  • -Includes 2 Years of Free Compliance Updates

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Product Overview

This SWMS covers spray painting activities from reviewing products and setting up the work area through to coating application, cleaning and sign-off. It supports planning and risk management for chemical exposure, vapours, ignition sources, pressure, dust, overspray and access control.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Review the scope, coating products and chemical-related hazards
  • Set up and control the spray work area
  • Store, decant and mix paint, hardener and other chemicals
  • Inspect spray plant, hoses, ventilation and extraction
  • Prepare surfaces while managing dust, particles and handling demands
  • Check PPE before spray work begins
  • Purge and prepare the booth or spray area
  • Apply spray coatings and manage overspray
  • Manage flash-off, curing and restricted access
  • Clean spray guns and equipment
  • Dispose of waste and complete handover

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out spray painting activities.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Review scope and products
  • Incorrect coating selection
  • Hazardous chemical exposure
  • Restricted chemical use
  • Inadequate worker knowledge
Establish spray work area
  • Unauthorised entry
  • Overspray exposure
  • Ignition of vapours
  • Slip hazards
Store and decant chemicals
  • Flammable liquid ignition
  • Chemical splash
  • Incompatible chemical reaction
  • Solvent vapour release
Inspect plant and ventilation
  • Airless injection injury
  • Hose rupture
  • Electrical ignition
  • Ventilation failure
  • Noise exposure
Prepare surfaces safely
  • Dust inhalation
  • Lead or hazardous coating dust
  • Flying particles
  • Noise
  • Manual handling strain
Mix paint and hardener
  • Isocyanate exposure
  • Solvent vapours
  • Chemical splash
  • Static discharge
  • Manual handling strain
Don and check PPE
  • Respiratory exposure
  • Skin sensitisation
  • Eye injury
  • Heat stress
  • Entanglement
Purge and prepare booth
  • Residual solvent vapours
  • Flammable atmosphere
  • Extraction failure
  • Static electricity
  • Unauthorised entry
Apply spray coating
  • Flammable vapour ignition
  • Isocyanate aerosol exposure
  • Airless injection injury
  • Overspray exposure
  • Static discharge
  • Repetitive strain
Flash off and cure coating
  • Residual vapours
  • Fire during curing
  • Heat stress
  • Unauthorised entry
  • Damaged finish from premature handling
Clean guns and equipment
  • Solvent exposure
  • Flammable vapours
  • Unexpected pressure release
  • Chemical splash
  • Contaminated rags
Dispose and sign off
  • Hazardous waste release
  • Residual fire load
  • Slip hazards
  • Uncontrolled re-entry
  • Incomplete handover

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations, including duties to manage workplace risks, hazardous chemicals, airborne contaminants, plant, hazardous manual tasks, PPE, emergency arrangements, information, training, instruction and supervision.
  • Model Code of Practice: Spray Painting and Powder Coating. Confirm its approval and legal status in the relevant jurisdiction; it provides practical controls for spray booths, hazardous chemicals, ventilation, ignition sources and respiratory protection.
  • Model Code of Practice: Managing Risks of Hazardous Chemicals in the Workplace. Confirm jurisdictional adoption; restricted chemicals must not be selected for spray painting, including benzene above 1% by volume, methanol above 1% by volume, lead carbonate, arsenic compounds and carbon disulphide.
  • Model Code of Practice: Managing Risks of Airborne Contaminants; Model Code of Practice: How to Manage Work Health and Safety Risks; Model Code of Practice: Hazardous Manual Tasks; Model Code of Practice: Managing Noise and Preventing Hearing Loss at Work.
  • AS/NZS 4114.1 Spray painting booths, designated spray-painting areas and paint mixing rooms—Design, construction and testing; AS/NZS 4114.2—Installation and maintenance.
  • AS/NZS 1715 Selection, use and maintenance of respiratory protective equipment; AS/NZS 1716 Respiratory protective devices; AS/NZS 1336 Eye and face protection—Guidelines; AS/NZS 1270 Hearing protectors; AS/NZS 2210.1 Safety, protective and occupational footwear; AS/NZS 2161 Occupational protective gloves; AS 1940 The storage and handling of flammable and combustible liquids.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Building and ConstructionManufacturing and ProductionAutomotive and MechanicalPainting and Decorating

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