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Spray Painting Risk Assessment

This risk assessment covers spray painting activities, including product handling, work area setup, equipment use, exposure controls and clean-up.

Activities covered include

  • Selecting paints, thinners, hardeners and cleaning solvents
  • Managing ignition sources, flammable vapours and paint waste
  • Responding to spills, fires, exposure incidents and contaminated waste

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Spray Painting Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers spray painting activities, including product handling, work area setup, equipment use, exposure controls and clean-up. It supports planning by identifying hazards associated with paints, solvents, airborne contaminants, ignition sources, access and worker readiness.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Selecting paints, thinners, hardeners and cleaning solvents
  • Setting up spray areas and controlling access
  • Managing ventilation, vapours, mists and sanding dust
  • Mixing, decanting and handling paints and solvents
  • Using spray equipment, hoses and pressure equipment
  • Managing ignition sources, flammable vapours and paint waste
  • Checking electrical equipment and static control measures
  • Moving equipment and managing hoses, leads and wet surfaces
  • Using protective equipment and preparing workers for exposure risks
  • Responding to spills, fires, exposure incidents and contaminated waste

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out spray painting activities.

Activities & Hazards Covered

Activity Potential Hazards
Planning and product selection
  • Use of hazardous paints, thinners, hardeners and cleaning solvents
  • Use of restricted chemicals or products containing isocyanates without suitable controls
  • Workers not understanding SDS, label warnings or exposure risks
Work area setup and exclusion zone
  • Exposure of other workers or the public to overspray, vapours and mists
  • Spray drift entering adjacent work areas, walkways or air intakes
  • Unauthorised entry into the spray area
Ventilation and airborne contaminants
  • Inhalation of vapours, mists, aerosols and sanding dust
  • Build-up of airborne contaminants in enclosed or poorly ventilated areas
  • Respiratory sensitisation, headaches, dermatitis, asthma or long-term illness
Mixing, decanting and handling hazardous chemicals
  • Skin and eye contact with paints and solvents
  • Static discharge during pouring or decanting flammable liquids
  • Spills, splashes and incompatible chemical storage
Plant, hoses and spray equipment use
  • Injection injury from airless or pressurised spray equipment
  • Failure of hoses, fittings, pressure pots or guns
  • Entanglement, trip hazards and contact with moving plant
Fire, explosion and ignition source control
  • Ignition of flammable vapours and mists
  • Static electricity, sparks, hot work or electrical equipment causing fire or explosion
  • Paint-soaked rags and waste materials contributing to fire load
Electrical safety and static control
  • Electric shock from faulty electrical equipment
  • Static discharge igniting hazardous atmospheres
  • Use of unsuitable electrical equipment in spray areas
Manual handling, slips and general access
  • Musculoskeletal strain from repetitive spraying, awkward postures and moving equipment
  • Slips on overspray, solvents or wet surfaces
  • Trips over hoses, leads, drop sheets and stored materials
PPE, health monitoring and worker readiness
  • Incorrect respirator selection or poor fit
  • Skin, eye and respiratory exposure due to missing or contaminated PPE
  • Workers using hazardous chemicals without adequate training or health surveillance
Emergency response, clean-up and waste disposal
  • Delayed response to fire, spill, exposure or equipment failure
  • Chemical exposure during clean-up
  • Residual vapours, contaminated waste and poor housekeeping after spraying

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: Managing risks of hazardous chemicals in the workplace — 2.1 How to identify which chemicals are hazardous; p. 15.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 1.2 Managing risks associated with the work environment and facilities; p. 12.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant hazard identification — Traffic movements in the workplace; p. 17.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 3. Step 2 — How to assess risks; p. 15.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Building and ConstructionManufacturing and ProductionAutomotive and MechanicalPainting and Decorating

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