BlueSafe
Sign Manufacturing SWMS

Sign Manufacturing SWMS

  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content – Ready to Deploy Immediately
  • Customisable – Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Sign Manufacturing SWMS

Product Overview

This Sign Manufacturing SWMS is a site-ready Safe Work Method Statement designed to identify hazards, implement controls, and support safe, compliant sign fabrication activities. It is a comprehensive document that covers multiple aspects of sign manufacturing safety and WHS compliance, including specialised processes such as neon tube bending and illuminated sign construction.

Activities & Specific Tasks Covered

This document includes specific risk controls for:

  • Safe setup and operation of neon tube bending equipment, including burners, torches, and workbenches
  • Handling, heating, and bending of glass neon tubes to minimise burns, cuts, and breakage risks
  • Use and storage of flammable gases and fuels associated with neon tube fabrication
  • Ventilation and fume control during heating, coating, and processing of neon tubes and sign components
  • Safe handling and installation of electrical components for illuminated and neon signage
  • Management of manual handling risks when lifting, carrying, and positioning large sign panels and frames
  • Use of hand tools and power tools for cutting, drilling, routing, and finishing sign materials
  • Control of noise, dust, and sharp edges when working with metals, plastics, and composite sign substrates
  • Application of paints, coatings, adhesives, and solvents, including safe storage and decanting
  • Housekeeping, waste management, and disposal of offcuts, broken glass, and chemical wastes
  • Emergency response procedures for burns, cuts, glass breakage, gas leaks, fire, and electric shock
  • Use, inspection, and maintenance of personal protective equipment (PPE) for sign manufacturing activities

Who is this for?

This SWMS is designed for sign manufacturers, neon sign fabricators, shopfitters, electrical sign installers, and site supervisors overseeing workshop-based sign production activities.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Job planning and documentation
  • • Incomplete job information
  • • Unclear client specifications
  • • Inadequate resourcing
  • • Unidentified high risk work
  • • Fatigue from excessive workload
Workshop set-up and housekeeping
  • • Trip hazards on floor
  • • Unsecured gas cylinders
  • • Blocked fire exits
  • • Poor lighting
  • • Uncontrolled storage of flammables
Manual handling and material storage
  • • Muscular strain from lifting sheets
  • • Crush injury from falling panels
  • • Finger pinch between sheets
  • • Foot injury from dropped objects
  • • Unstable racking
Cutting, routing and drilling materials
  • • Contact with rotating blades
  • • Ejected offcuts and swarf
  • • Noise from cutting equipment
  • • Airborne dust and fumes
  • • Entanglement in moving parts
  • • Electric shock from tools
Metal fabrication and welding
  • • Hot work sparks
  • • UV radiation from welding arc
  • • Burns from hot metal
  • • Fume inhalation
  • • Fire in surrounding combustibles
  • • Cylinder explosion
Neon tube bending and processing
  • • Contact with open flame burners
  • • Thermal burns from hot glass
  • • Glass breakage and cuts
  • • Exposure to neon and argon gases
  • • Exposure to mercury in tubes
  • • UV and infrared radiation from burners
  • • Electric shock during bombarding
Surface preparation and painting
  • • Solvent vapour inhalation
  • • Flammable vapour ignition
  • • Skin contact with chemicals
  • • Dust from sanding
  • • Overspray contamination
Electrical assembly and testing
  • • Electric shock from live parts
  • • Arc flash from fault
  • • Faulty earthing
  • • Overloaded circuits
  • • Incorrect IP rating for location
  • • Fire from poor wiring
Vehicle loading and sign transport
  • • Load shift during transit
  • • Overloaded vehicle
  • • Falling objects from Ute
  • • Struck by moving vehicle
  • • Reversing collision
Site establishment and traffic management
  • • Interaction with live traffic
  • • Uncontrolled public access
  • • Uneven or unstable ground
  • • Overhead services contact
  • • Weather exposure
Working at heights for sign installation
  • • Fall from ladder
  • • Fall from EWP
  • • Dropped tools or hardware
  • • Structural failure of fixings
  • • Contact with overhead powerlines
Sign fixing, lifting and alignment
  • • Crush injury from suspended sign
  • • Pinch points during alignment
  • • Failure of lifting gear
  • • Hand tool injury
  • • Unexpected sign movement
Commissioning, testing and clean-up
  • • Electric shock during testing
  • • Slips on offcuts and debris
  • • Exposure to cleaning chemicals
  • • Residual sharp edges
  • • Unlabelled isolation points

Need to add specific site requirements?

Don't worry if a specific job step isn't listed above. Once you purchase, simply log in to your Client Portal and add your own custom job steps at no extra cost. We take care of the hard work—creating the hazards and control measures for free—to ensure your document is compliant within minutes.

Legislation & References

This document was researched and developed to align with:

  • Work Health and Safety Act 2011
  • Work Health and Safety Regulations 2017
  • Managing Risks of Hazardous Chemicals in the Workplace Code of Practice: Guidance on safe use, storage, and handling of gases, solvents, and coatings
  • Managing Noise and Preventing Hearing Loss at Work Code of Practice: Controls for machinery and tool-related noise in sign workshops
  • How to Manage Work Health and Safety Risks Code of Practice: Framework for hazard identification, risk assessment, and control implementation
  • First Aid in the Workplace Code of Practice: Requirements for first aid facilities and response to burns, cuts, and other workshop injuries
  • AS/NZS 3000:2018 Electrical Installations (Wiring Rules): Requirements for electrical safety in illuminated and neon sign systems
  • AS/NZS 1337.1:2010 Personal eye protection: Selection and use of eye protection when working with glass, tools, and chemicals
  • AS/NZS 1715:2009 Selection, use and maintenance of respiratory protective equipment: Guidance where fumes, dusts, or vapours may be present

Standard SWMS Features (Click to Expand)
  • Operational guidelines, with a step-by-step approach to safe work
  • Possible hazards that may be encountered
  • Step-by-step safety procedures to follow
  • Before work starts – Guidelines and Checks
  • Safety measures and guides
  • Operational Safety Checks
  • Before and After Risk Ratings
  • Risk Assessment Matrix
  • High Risk Work Involved
  • Emergency Evacuation Procedure
  • Plant and Equipment
  • Qualifications and Permits
  • Specific Personal Protective Equipment (PPE)
  • Company Personnel Sign-off form

$96.8

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