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Sealing Joints Risk Assessment

This risk assessment covers sealing-joint work from work area assessment and surface preparation through to application, clean-up and waste handling.

Activities covered include

  • Assess the work area, access, lighting and nearby ignition sources
  • Use sealants, primers and cleaning solvents
  • Handle waste and prepare for chemical, fire or illness emergencies

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If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Sealing Joints Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers sealing-joint work from work area assessment and surface preparation through to application, clean-up and waste handling. It supports planning and risk management by identifying hazards from access, manual tasks, tools, chemical products, fumes, spills and restricted work areas.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Assess the work area, access, lighting and nearby ignition sources
  • Position safely when sealing high or overhead joints
  • Prepare surfaces and remove old jointing material
  • Handle sealants, cartridges, buckets and access equipment
  • Use sealants, primers and cleaning solvents
  • Apply products using hand and powered tools
  • Maintain housekeeping and manage spills and pedestrian access
  • Work in occupied, enclosed or restricted areas
  • Handle waste and prepare for chemical, fire or illness emergencies

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out joint sealing activities.

Activities & Hazards Covered

Activity Potential Hazards
Planning and work area assessment
  • Unidentified hazardous chemicals in sealants, primers or cleaners
  • Unsuitable work area with poor access, poor lighting or nearby ignition sources
  • Other workers or occupants entering the area and being exposed to fumes or contact hazards
Access and positioning
  • Falls from ladders, steps or elevated areas while sealing overhead or high joints
  • Overreaching, unstable footing or awkward postures
  • Dropped tools or materials onto people below
Surface preparation and old material removal
  • Cuts, punctures or eye injuries from scrapers, knives or wire brushes
  • Dust, debris or fragments entering eyes or being inhaled
  • Contact with mould, contaminants or degraded jointing materials
Manual handling of materials and equipment
  • Strains and sprains from lifting boxes, cartridges, buckets or access equipment
  • Repetitive hand and wrist movements during prolonged sealing
  • Awkward handling in tight spaces or above shoulder height
Use of sealants, primers and cleaning solvents
  • Skin or eye contact with hazardous chemicals
  • Inhalation of vapours, mists or airborne contaminants
  • Fire or explosion from flammable products near ignition sources
Application using hand and power tools
  • Injection, pinch or cut injuries from caulking guns, knives or powered tools
  • Noise, vibration or loss of control when using powered preparation tools
  • Electric shock from damaged leads or unsuitable equipment in wet areas
Housekeeping, spills and pedestrian safety
  • Slips on wet sealant, primer, cleaning residue or dropped product
  • Trips from tools, hoses, leads, packaging and waste
  • Unauthorised entry into freshly sealed or contaminated areas
Work in occupied, enclosed or restricted spaces
  • Exposure of workers or occupants to fumes or odours
  • Reduced ventilation causing build-up of airborne contaminants
  • Difficulty obtaining assistance in isolated or restricted work areas
Completion, waste handling and emergency readiness
  • Exposure during waste handling, decanting or container disposal
  • Delayed response to chemical splash, fire or worker illness
  • Residual hazards left in the area after work is finished

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: Managing risks of hazardous chemicals in the workplace — 2.2 Safety Data Sheets (SDS); p. 16.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 2. Step 1 — How to identify hazards; p. 12.
  • Model guidance: Model Code of Practice: Confined spaces — 3.4 Assessing the risks; p. 24.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — 4.1 Guarding plant; p. 39.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Building and ConstructionRoofing ContractorsGlazing and WindowsConcrete and Formwork

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