Sand Casting Process Risk Assessment

$79.50

The Sand Casting Process Risk Assessment features:

  1. Instant download
  2. Acceptance Guaranteed
  3. Easy to edit Microsoft Word format so you can add your logo and site specific details
  4. Complies with latest legislation

Specifically, the Sand Casting Process Risk Assessment covers:

  1. A detailed breakdown of work activities with potential hazards identified
  2. A comprehensive risk evaluation matrix to assess initial and residual risks
  3. Step-by-step control measures and guidelines to minimise hazards
  4. Pre-work checks and documentation requirements to ensure compliance
  5. And more. Please check details below
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Ensure your workplace remains safe and compliant with our versatile risk assessment templates, designed to meet Australia’s Work Health and Safety (WHS) standards. These professionally crafted documents follow a consistent, structured approach that can be adapted for any industry or task.

Key Features:

Uniform Structure: Each template includes clearly defined sections for job steps, potential hazards, risk matrices, control measures, and emergency procedures.

Comprehensive Hazard Identification: Systematically record foreseeable hazards at every stage of your work process—from preparation and equipment checks to final debriefing.

Customisable Details: Easily insert your organisation’s information, project specifics, and relevant legislative references, ensuring the document meets your unique operational needs.

Regulatory Compliance: Built to align with Australia’s WHS legislation and Codes of Practice, these templates include guidance notes and reference links to help you stay compliant.

Emergency Preparedness & Documentation: Integrated sections for emergency response planning and thorough documentation review ensure all critical safety information is captured and easily accessible.

Whether you’re managing a construction site, operating machinery, or overseeing any other workplace activity, our generic risk assessment templates provide a robust framework for identifying risks, implementing effective control measures, and maintaining a safe working environment. Download today to streamline your risk management processes and promote a culture of safety in your organisation.


The Sand Casting Process Risk Assessment includes the following job steps and related potential hazards:

  • 1. Preparation
    • Incorrect lifting methods
    • Inadequate personal protective equipment (PPE)
  • 2. Material Collection
    • Slips
    • trips and falls
    • Heavy material lifting
  • 3. Pattern Creation
    • Exposure to harmful substances
    • Sharp object injury
  • 4. Mould Assembly
    • Crushing injury
    • Pinching or trapping
  • 5. Metal Pouring
    • Molten metal splashes
    • High temperature exposure
  • 6. Cooling Process
    • Burns from hot metal
    • Insufficient cooling time
  • 7. Sand Removal
    • Dust inhalation
    • Eye hazard from particles
  • 8. Product Finishing
    • Excessive noise
    • Vibrations from tools
  • 9. Fault Checks
    • Human error
    • Missed faults
  • 10. Clean-up
    • Improper disposal of waste
    • Trip hazards
  • 11. Maintenance
    • Inadequate tool maintenance
    • Unnecessary exposure to moving parts
  • 12. Quality Control
    • Inadequate inspection methods
    • Inconsistency in product quality
  • 13. Storage
    • Inadequate storage procedures
    • Hazardous material mishandling
  • 14. Shipping
    • Heavy materials handling
    • Inadequate packaging
  • 15. Documentation
    • Miscommunication
    • Missing documents
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