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Textiles Rubber and Composite Material Processing SWMS

Textiles Rubber and Composite Material Processing SWMS

  • -100% Compliant with Australian WHS Acts & Regulations
  • -Fully Editable MS Word & PDF Formats Included
  • -Pre-filled Content - Ready to Deploy Immediately
  • -Customisable - Easily Add Your Logo & Site Details
  • -Includes 2 Years of Free Compliance Updates

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Product Overview

This SWMS covers processing textiles, rubber and composite materials, from work-area setup and chemical staging through production, cleaning, maintenance and shutdown. It supports work planning and risk management by addressing chemicals, moving plant, cutting, heat, dust, entanglement, stored energy and housekeeping hazards.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Set up the work area and maintain access
  • Receive and stage chemicals
  • Complete plant pre-start checks
  • Roll and cut fabric materials
  • Carry out sewing and layer stringing
  • Undertake resin and urethane casting
  • Operate rubber compounding mills
  • Extrude and mould press materials
  • Granulate and rumble materials
  • Cure and demould products
  • Clean the area and handle waste
  • Clear jams, perform maintenance and shut down

Who is this for?

For contractors, workers, supervisors and businesses processing textiles, rubber or composite materials.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Work area setup
  • Unauthorised access
  • Vehicle interaction
  • Slips and trips
  • Emergency access obstruction
  • Inadequate ventilation
Chemical receipt and staging
  • Chemical splash
  • Isocyanate exposure
  • Peroxide decomposition
  • Flammable vapour ignition
  • Incompatible chemical reaction
  • Manual handling strain
Plant pre-start checks
  • Entanglement in moving parts
  • Unexpected start-up
  • Electric shock
  • Guard failure
  • Hydraulic or pneumatic release
  • Noise exposure
Fabric rolling and cutting
  • Crush from fabric rolls
  • Knife or blade laceration
  • Entanglement at rollers
  • Repetitive strain
  • Fabric dust
  • Noise
Sewing and layer stringing
  • Needle puncture
  • Entanglement with needle drive
  • Eye injury from broken needle
  • Repetitive movement
  • Awkward seated posture
  • Electrical fault
Resin and urethane casting
  • Isocyanate sensitisation
  • Resin vapour inhalation
  • Chemical splash
  • Exothermic reaction
  • Flammable vapour ignition
  • Glass-fibre exposure
  • Uncontrolled meter-mix discharge
Rubber compounding mill
  • Nip-point entrapment
  • Draw-in between rollers
  • Hot rubber contact
  • Dust from fillers
  • Chemical exposure
  • Noise
  • Manual handling strain
Extruding and mould pressing
  • Crush by moulding press
  • Entanglement at extruder feed
  • Hot surfaces
  • Molten material release
  • High-pressure injection
  • Hydraulic failure
  • Fume exposure
Granulating and rumbling
  • Rotor contact
  • Ejected material
  • Dust inhalation
  • Noise exposure
  • Machine vibration
  • Entanglement
  • Manual handling strain
Curing and demoulding
  • Heat exposure
  • Hot mould contact
  • Residual chemical vapour
  • Sharp composite edges
  • Manual handling strain
  • Mould separation failure
Cleaning and waste handling
  • Solvent vapour
  • Chemical skin contact
  • Combustible waste ignition
  • Glass-fibre dust
  • Slip from spills
  • Sharps in waste
Jam clearing and maintenance
  • Unexpected energisation
  • Stored hydraulic energy
  • Stored pneumatic energy
  • Rotor movement
  • Electrical shock
  • Hot surface contact
  • Confined access to machinery
Shutdown and sign-off
  • Residual energy
  • Unsecured chemicals
  • Housekeeping hazards
  • Unreported defects

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Work Health and Safety Act 2011 (or corresponding state or territory WHS Act): ss 19, 27, 28, 47-49 — primary duty of care, officer due diligence, worker duties and consultation.
  • Model Work Health and Safety Regulations 2011 (as adopted in the relevant jurisdiction): rr 32-38 — management of risks to health and safety.
  • Model Work Health and Safety Regulations 2011: rr 43-44 — emergency plans and personal protective equipment.
  • Model Work Health and Safety Regulations 2011: rr 56-58 — noise risk management and audiometric testing; the exposure standard is LAeq,8h 85 dB(A).
  • Model Work Health and Safety Regulations 2011: rr 60-61 — hazardous manual tasks.
  • Model Work Health and Safety Regulations 2011: Chapter 5, Part 5.1 — plant and structures, including guarding, inspection, maintenance and control of risks.
  • Model Work Health and Safety Regulations 2011: rr 147, 149, 150 and 164 — electrical risk management, isolation of unsafe equipment, inspection/testing and RCD protection in hostile environments.
  • Model Work Health and Safety Regulations 2011: Chapter 7, Parts 7.1 and 7.2 — hazardous chemical registers, SDS, labelling, risk controls, exposure standards and health monitoring.
  • How to Manage Work Health and Safety Risks Code of Practice — identify hazards, assess where required, implement controls and review their effectiveness.
  • Managing Risks of Hazardous Chemicals in the Workplace Code of Practice — textile fibres, hot rubber moulding, glues, combustible dust and hazardous chemicals require risk controls.
  • Managing Noise and Preventing Hearing Loss at Work Code of Practice — assess noise exposure and implement engineering controls before relying on hearing protection.
  • Safe Use of Reinforced Plastics Code of Practice — minimise airborne glass-fibre and resin emissions through process design and effective extraction.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Manufacturing and Production

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