Name: Roll Bender SWMS
Brand: BlueSafe Online
SKU: prod_01M283JJVSMJZDXCB3TQ26S8YT
Price: 96.80 AUD
Availability: InStock

Product Overview

This SWMS covers roll bending work from job review and material staging through machine setup, bending, finishing, shutdown and maintenance. It supports planning and risk management for nip points, moving material, sharp edges, stored energy, noise and manual handling.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

Review the job, material and work area
Position the machine and establish an exclusion zone
Receive and stage material
Complete pre-start machine inspections
Set the rolls and support equipment
Load material into the rolls
Perform progressive bending
Inspect and remove formed material
Clear jams and abnormal conditions
Undertake secondary finishing
Clean, shut down, maintain and sign off the work area

Who is this for?

For contractors, workers, supervisors and businesses carrying out roll bender work.

Specific Job Steps & Hazards Covered

Job Step / Activity	Potential Hazards
Review job and work area	Incorrect material selection Unauthorised operation Slip and trip hazards Poor communication Manual handling strain
Position machine and establish exclusion zone	Machine movement Crush against fixed objects Contact with moving plant Unstable plant Unauthorised entry
Receive and stage material	Crush from suspended load Sharp metal edges Forklift collision Load instability Musculoskeletal injury
Complete pre-start inspection	Unexpected start-up Entanglement in rotating rolls Electrical shock Guard failure Hydraulic fluid release Ejected workpiece
Set rolls and support equipment	Nip-point crush injury Unexpected roll movement Falling tooling Awkward posture Incorrect machine setting
Load material into rolls	Draw-in at rolls Crush from material movement Sharp edges Material whip Manual handling strain Struck-by long stock
Perform progressive bending	Entanglement at nip points Material whip Ejected workpiece Crush injury Excessive noise Fatigue and loss of concentration
Inspect and remove formed material	Stored energy spring-back Sharp edges Crush injury Manual handling strain Struck-by moving material
Clear jams and abnormal conditions	Unexpected start-up Stored hydraulic energy Crush at rolls Sharp fractured material Electrical exposure Unauthorised restart
Undertake secondary finishing	Flying metal particles Cuts and abrasions Noise exposure Fire from sparks Dust and fumes Electric shock
Clean work area and shutdown	Unexpected start-up Cuts from swarf Slips from oil Manual handling strain Unauthorised use
Perform maintenance and sign-off	Electrical shock Stored energy release Crush from rolls Hydraulic injection injury Guarding not reinstated Unexpected recommissioning

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

Applicable Commonwealth, state or territory WHS/OHS legislation and regulations: apply the relevant primary duty of care, consultation, risk-management, plant, hazardous manual task, noise, electrical safety and PPE requirements in the jurisdiction where work is performed.
Model Code of Practice: Managing the risks of plant in the workplace (November 2024) — guidance for applying the hierarchy of controls, interlocked guards, training, inspection and safe plant operation.
Model Code of Practice: Managing noise and preventing hearing loss at work (November 2024) — guidance for noise assessment and engineering noise controls.
Model Code of Practice: Hazardous manual tasks — guidance for controlling force, awkward posture, repetitive work and vibration risks.
AS/NZS 4024 series, Safety of machinery — guidance for machinery risk assessment, guards, interlocks and safeguarding systems.
AS/NZS 1337.1, Personal eye-protection for occupational applications; AS/NZS 1270, Hearing protectors; AS/NZS 2210.3, Safety, protective and occupational footwear; AS/NZS 2161.1, Occupational protective gloves; AS/NZS 3760, In-service safety inspection and testing of electrical equipment.

Standard SWMS Features (Click to Expand)

Task-specific job steps, hazards and control measures
Initial and residual risk ratings
Assigned responsible persons for each job step
Plant, equipment and PPE requirements where applicable
Permits, qualifications and high-risk construction work details where applicable
Worker consultation, sign-off and review sections

Roll Bender SWMS

Included with your purchase