BlueSafe
Recycling Operations SWMS

Recycling Operations SWMS

  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content – Ready to Deploy Immediately
  • Customisable – Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Recycling Operations SWMS

Product Overview

This Recycling Operations SWMS is a site-ready Safe Work Method Statement designed to identify hazards and implement controls for recycling plant and material handling activities, helping you maintain WHS compliance on every job. It provides comprehensive coverage of recycling processes including crushing, shredding, sorting, and separation to support safe, efficient and environmentally responsible recycling operations.

Activities & Specific Tasks Covered

This document includes specific risk controls for:

  • Safe operation, guarding and maintenance checks for cullet crushing equipment
  • Use of eddy current separators including guarding, exclusion zones and lock-out procedures
  • Handling, stacking and storage of recycled materials to prevent collapse, spills and manual handling injuries
  • Magnetic separation processes, including safe access, cleaning and maintenance of magnets and conveyors
  • Manual sorting of recyclables with controls for cuts, punctures, sharps, biohazards and repetitive strain
  • Operating tyre shredders, including feed procedures, jam clearing, isolation and emergency stop use
  • Recycling of plastic drums in bulk containers, including decanting, decontamination and spill management
  • Recycling of individual plastic drums up to 110 litres, including inspection, triple-rinsing and safe cutting or crushing
  • Collection, baling and processing of agricultural plastics such as silage wrap, chemical containers and irrigation pipe
  • Tyre shredding and downstream handling of shredded rubber, steel and fibre products
  • Traffic management for mobile plant, forklifts and trucks within recycling facilities
  • Noise, dust and airborne contaminant control measures around crushers, shredders and sorting lines
  • Housekeeping, waste segregation and fire prevention in recycling storage and processing areas

Who is this for?

This SWMS is designed for recycling facilities, waste management operators, transfer stations, resource recovery centres, tyre recycling plants, plastics recyclers, and site supervisors overseeing recycling operations on Australian worksites.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Pre-start planning
  • • Unidentified site-specific hazards
  • • Inadequate traffic management
  • • Untrained personnel
  • • Emergency response failure
  • • Weather-related exposure
Site and traffic setup
  • • Vehicle and pedestrian interaction
  • • Unplanned vehicle movement
  • • Poor visibility
  • • Ground surface instability
  • • Unauthorised access to plant
Receiving and unloading materials
  • • Falling loads
  • • Vehicle roll-away
  • • Contact with moving plant
  • • Sharp metal edges
  • • Dust and bioaerosol exposure
Manual sorting of recyclables
  • • Manual handling strain
  • • Sharp object contact
  • • Needlestick exposure
  • • Biological contamination
  • • Repetitive motion injury
Handling recycled materials
  • • Crush injury from bales
  • • Musculoskeletal strain
  • • Slips trips and falls
  • • Residual chemical exposure
  • • Noise exposure
Cullet crushing operations
  • • Flying glass fragments
  • • Entanglement in crusher
  • • Noise and vibration exposure
  • • Silica-containing glass dust
  • • Plant blockage or jam
Magnetic separation process
  • • Crush points on conveyors
  • • Falling ferrous metals
  • • Magnetic field exposure to implants
  • • Dust inhalation
  • • Entanglement in rotating drums
Eddy current separator use
  • • High-speed rotating parts
  • • Electrical energy exposure
  • • Projectile ejection of metals
  • • Noise and vibration
  • • Entanglement in belts
Tyre shredding operations
  • • Entrapment in shredder
  • • Ejected tyre fragments
  • • Hydraulic system failure
  • • Fire from rubber buildup
  • • Noise and airborne fibres
Operating tyre shredder mobile
  • • Machine instability
  • • Uncontrolled movement
  • • Ground failure under tracks
  • • Noise to surrounding areas
  • • Public interface risk
Plastic drum recycling bulk
  • • Residual chemical contents
  • • Drum rupture during handling
  • • Crush injury from stacked drums
  • • Vapour inhalation
  • • Static electricity ignition
Plastic drum recycling small
  • • Manual handling of 110L drums
  • • Cutting and de-lidding injuries
  • • Sharp plastic edges
  • • Minor chemical splashes
  • • Noise from granulators
Recycling agricultural plastics
  • • Agricultural chemical residues
  • • Biological contamination
  • • Dust and microplastic inhalation
  • • Manual handling of bulky film
  • • Knife and cutting tool injuries
Baling and storage of outputs
  • • Baler crush and shear points
  • • Strapping recoil
  • • Stack collapse of bales
  • • Fire in stored materials
  • • Mobile plant collision in yard
Cleaning, maintenance and shutdown
  • • Unexpected energisation
  • • Contact with hot surfaces
  • • Chemical exposure from cleaning agents
  • • Confined space entry to hoppers
  • • Slip hazards from spills

Need to add specific site requirements?

Don't worry if a specific job step isn't listed above. Once you purchase, simply log in to your Client Portal and add your own custom job steps at no extra cost. We take care of the hard work—creating the hazards and control measures for free—to ensure your document is compliant within minutes.

Legislation & References

This document was researched and developed to align with:

  • Code of Practice: Managing Risks of Plant in the Workplace – Safe use, guarding, maintenance and isolation of recycling machinery and equipment
  • Code of Practice: Hazardous Manual Tasks – Controls for lifting, carrying, pushing, pulling and repetitive tasks in recycling operations
  • Code of Practice: How to Manage Work Health and Safety Risks – Systematic identification, assessment and control of risks in recycling facilities
  • Code of Practice: Managing Noise and Preventing Hearing Loss at Work – Noise risk management around crushers, shredders and separation equipment
  • Code of Practice: Managing the Risk of Falls at Workplaces – Access, egress and working at height controls around platforms, hoppers and conveyors
  • Code of Practice: Confined Spaces – Where applicable to maintenance inside hoppers, pits, tanks or enclosed process equipment
  • Code of Practice: Work Health and Safety Consultation, Cooperation and Coordination – Engagement with workers and contractors in recycling operations
  • AS/NZS 4024 Safety of Machinery (series) – Principles for guarding, emergency stops and safety control systems on recycling plant
  • AS 1319 Safety Signs for the Occupational Environment – Signage for plant, PPE, traffic management and emergency information
  • Work Health and Safety Act 2011
  • Work Health and Safety Regulations 2017

Standard SWMS Features (Click to Expand)
  • Operational guidelines, with a step-by-step approach to safe work
  • Possible hazards that may be encountered
  • Step-by-step safety procedures to follow
  • Before work starts – Guidelines and Checks
  • Safety measures and guides
  • Operational Safety Checks
  • Before and After Risk Ratings
  • Risk Assessment Matrix
  • High Risk Work Involved
  • Emergency Evacuation Procedure
  • Plant and Equipment
  • Qualifications and Permits
  • Specific Personal Protective Equipment (PPE)
  • Company Personnel Sign-off form

$96.8

Safe Work Australia Aligned