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Mining Gas Extraction and Hydraulic Fracturing Risk Assessment

This risk assessment covers mining gas extraction and hydraulic fracturing activities, including planning, plant operation, pressure work, chemical handling and emergency response.

Activities covered include

  • Plan site mobilisation and pre-start work
  • Control silica dust, drilling dust and airborne contaminants
  • Prepare for emergencies, remote work and fatigue

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Mining Gas Extraction and Hydraulic Fracturing Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers mining gas extraction and hydraulic fracturing activities, including planning, plant operation, pressure work, chemical handling and emergency response. It supports identifying operational hazards and managing risks across active work areas.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Plan site mobilisation and pre-start work
  • Set up drilling plant and pressure equipment
  • Manage excavations, pits, cellars and ground disturbance
  • Handle fracturing fluids and hazardous chemicals
  • Manage gas releases, vapours and flammable atmospheres
  • Operate high-pressure pumping and pressurised lines
  • Control silica dust, drilling dust and airborne contaminants
  • Manage vehicle movements and mobile plant interaction
  • Control electrical hazards, ignition sources and hot work
  • Work around confined spaces, tanks and enclosed areas
  • Manage spills, waste and environmental contamination
  • Prepare for emergencies, remote work and fatigue

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out mining gas extraction and hydraulic fracturing activities.

Activities & Hazards Covered

Activity Potential Hazards
Site mobilisation and pre-start planning
  • Unauthorised entry into active drilling or fracturing areas
  • Poor coordination between crews, contractors and mobile plant
  • Unidentified underground or overhead services
  • Weather changes affecting stability, visibility or emergency access
  • Workers starting without understanding current hazards or exclusions
Rig setup, drilling plant and pressure equipment
  • Crush injuries from moving plant, suspended loads or pinch points
  • Failure of hoses, fittings or pressure equipment
  • Contact with rotating or entanglement hazards
  • Slips, trips and falls on uneven ground, mud or equipment decks
  • Noise exposure from drilling and auxiliary plant
Excavations, pits, cellars and ground disturbance
  • Collapse of trench walls or excavation faces
  • Falls into open pits, trenches or cellars
  • Workers struck by falling material or equipment into excavations
  • Airborne contaminants or gas build-up in low-lying excavations
  • Striking underground services during excavation
Fracturing fluid and hazardous chemical handling
  • Chemical splashes causing burns, eye injury or skin exposure
  • Inhalation of vapours, mists or dusts from additives
  • Leaks from hoses, tanks, valves or transfer lines
  • Incompatible chemical mixing or uncontrolled reaction
  • Manual handling injuries while moving containers, hoses or fittings
Gas release, vapours and flammable atmospheres
  • Uncontrolled gas release from wellhead, lines or fittings
  • Fire or explosion from ignition of flammable gas or vapours
  • Asphyxiation in low-lying or poorly ventilated areas
  • Exposure to toxic or irritating gases
  • Delayed recognition of leaks during operations or maintenance
High-pressure pumping, well integrity and line-of-fire risks
  • Line or hose rupture under pressure
  • Unexpected release of stored pressure during maintenance or disconnection
  • Projectile hazards from failed fittings or whip lines
  • Workers entering line-of-fire zones around pressurised equipment
  • Loss of well control or pressure containment failure
Silica dust, drilling dust and airborne contaminants
  • Exposure to respirable crystalline silica from sand handling and proppant transfer
  • Dust inhalation during loading, conveying, cleanup or plant movement
  • Reduced visibility creating collision and pedestrian risks
  • Skin and eye irritation from airborne dust
  • Long-term respiratory illness from repeated exposure
Vehicle movements, traffic and mobile plant interaction
  • Collision between light vehicles, heavy vehicles and mobile plant
  • Pedestrians struck by reversing or slewing plant
  • Rollovers on uneven, soft or sloped ground
  • Fatigue-related driving errors on large or remote sites
  • Poor visibility from dust, weather or night operations
Electrical systems, ignition sources and hot work
  • Electric shock from generators, leads or damaged equipment
  • Ignition of flammable atmospheres by hot work or electrical faults
  • Arc flash or burns during maintenance or isolation
  • Trips and equipment damage from poorly routed leads
  • Unauthorised energisation during repair work
Confined spaces, tanks and enclosed plant areas
  • Oxygen deficiency or toxic atmosphere in tanks, pits or enclosed areas
  • Entrapment or delayed rescue in a confined space
  • Exposure to residues, sludge, vapours or cleaning chemicals
  • Failure of communication between entrant and standby person
  • Use of unsuitable rescue equipment or unpractised rescue response
Spills, environmental contamination and waste handling
  • Slip hazards from spills around tanks, pumps and transfer points
  • Chemical exposure during spill response or waste transfer
  • Contamination from uncontrolled release of fluids, fuels or additives
  • Injury during handling of waste hoses, bins or contaminated materials
  • Escalation of spill to fire, gas release or wider site emergency
Emergency response, remote work and fatigue
  • Delayed emergency response due to remote location
  • Heat stress, dehydration or exhaustion during extended operations
  • Poor decisions or slower reactions due to long shifts or night work
  • Breakdown of communication during incident response
  • Inadequate first aid or rescue capability for high-risk tasks

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Excavation work — 2.3. Controlling the risks; p. 17.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Managing risks of hazardous chemicals in the workplace — 2.1 How to identify which chemicals are hazardous; p. 15.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: Managing the risk of fatigue at work — Provide sufficient breaks while at work; p. 30.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant hazard identification — Traffic movements in the workplace; p. 17.
  • Model guidance: Model Code of Practice: Construction work — 6.2 Workplace specific induction training; p. 41.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 3. Step 2 — How to assess risks; p. 15.
  • Model guidance: Model Code of Practice: Managing noise and preventing hearing loss at work — 5. Controlling the risks; p. 29.
  • Model guidance: Model Code of Practice: Confined spaces — 3.4 Assessing the risks; p. 24.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Mining and Resources

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