Ensure your workplace remains safe and compliant with our versatile risk assessment templates, designed to meet Australia’s Work Health and Safety (WHS) standards. These professionally crafted documents follow a consistent, structured approach that can be adapted for any industry or task.
Key Features:
• Uniform Structure: Each template includes clearly defined sections for job steps, potential hazards, risk matrices, control measures, and emergency procedures.
• Comprehensive Hazard Identification: Systematically record foreseeable hazards at every stage of your work process—from preparation and equipment checks to final debriefing.
• Customisable Details: Easily insert your organisation’s information, project specifics, and relevant legislative references, ensuring the document meets your unique operational needs.
• Regulatory Compliance: Built to align with Australia’s WHS legislation and Codes of Practice, these templates include guidance notes and reference links to help you stay compliant.
• Emergency Preparedness & Documentation: Integrated sections for emergency response planning and thorough documentation review ensure all critical safety information is captured and easily accessible.
Whether you’re managing a construction site, operating machinery, or overseeing any other workplace activity, our generic risk assessment templates provide a robust framework for identifying risks, implementing effective control measures, and maintaining a safe working environment. Download today to streamline your risk management processes and promote a culture of safety in your organisation.
The Metal Rolling Mill Risk Assessment includes the following job steps and related potential hazards:
- 1. Preparation
- Falling from height
- Slips
- trips and falls
- Being struck by moving objects
- Incorrect manual handling
- 2. Identifying Job Requirements
- Exposure to hazardous substances
- Mistakes in reading blueprint
- 3. Safety Check (PPE, Machine)
- Use of inappropriate PPE
- Failure of machine parts
- 4. Operational Safety Procedures
- Entrapment
- Excessive noise
- 5. Machine Start Up
- Kickbacks
- Electrical shock
- 6. Material Feeding
- Pinch point injury
- Back injuries
- Strains and sprains
- 7. Speed Setting
- Abrupt speed change
- Losing control of process
- 8. Adjustment of Rollers
- Hand injury
- Arm injury
- 9. Process Monitoring
- Heat burns
- Eye injury
- 10. Emergency Stop Operations
- Mishandling of emergency procedures
- delay in stopping the machine
- 11. Material Ejection
- Flying debris
- Eye injury
- Face injury
- 12. Finishing Operation
- Cuts and amputations
- Hand injury
- Fingertip injury
- 13. Cool Down Period
- Burns from residual heat
- Fire hazard
- 14. Quality Check
- Faulty product
- Repeat operations risking further exposure
- 15. Clean up
- Slips and trips due to unclean area
- Exposure to hazardous cleaning chemicals
- 16. Maintenance Checks
- Electrical hazards
- Pinch point injuries
- Untimely machine start ups
- 17. Reporting Incidents and Injuries
- Incomplete or incorrect injury reporting
- Not following protocols
- 18. Equipment Shutdown
- Electrical shock
- Crush injuries
- 19. Hand Over Procedures
- Miscommunication among shifts
- Job incompleteness
- 20. Review of Safety Protocols and Procedures
- Lack of knowledge
- Non-compliance with safety rules